NHTSA
Defect investigations
NHTSA opens defect investigations when complaint patterns suggest a possible safety risk. Browse all 4,173 investigations, including 93 currently open.
According to the National Highway Traffic Safety Administration (NHTSA), the agency Office of Defects Investigation has opened 4,161 formal defect investigations into U.S. vehicles as of June 2026. Each investigation can precede a recall; see our methodology for how these federal case files are tracked.
TAILGATE SUPPORT CABLE(S) BREAK
FRONT SEAT BELT BUCKLE ASSEMBLY
FORD FORD
TAILGATE SUPPORT CABLE BREAKAGE
FRAME CROSSMEMEBER WELD FAILURES
HONDA GL1800
CHILD RESTRAINT HARNESS LOOSENING
FRACTURE OF THE STEEL WHEEL RIM
FORD FORD
WINDSHIELD WIPER FAILURE
OLDSMOBILE OLDSMOBILE
TURN SIGNAL FAILURES
HEADLIGHT FAILURE
VOLVO VOLVO
HYDRAULIC BRAKE LINE FAILURE
FORD WINDSTAR
DRIVER'S SEAT BELT BUCKLE ASSEMBLY
DRIVER AIR BAG CLOCKSPRING FAILURE
BRAKE LIGHT SWITCH
VOLKSWAGEN VOLKSWAGEN
WHEEL SEPARATIONS
BRAKE LIGHT SWITCH FAILURE
FORD TAURUS
SEAT BELT BUCKLE FALSE LATCH/MALFUNCTION
KIA SPORTAGE
REFUELING SPIT BACK
KIA SEPHIA
AUTO TRANS IGNITION-PARK INTERLOCK
REAR BRAKE LINE FAILURE
FORD FORD
ENGINE CRADLE SEPARATION
BALL JOINT SEPARATION
POWER RACK AND PINION STEERING FAILURE
OLDSMOBILE SILHOUETTE
ENGINE STALLING POST-RECALL
FRONT CONTROL ARM BALL JOINTS
FUEL TANK FATIGUE CRACKING
FUEL FILTER QUICK CONNECT FITTING
SEAT BELT LATCH FAILURES
NISSAN PATHFINDER
BRAKE SLACK ADJUSTER
LOSS OF POWER ASSIST/BRAKING/STEERING
INCORRECT GEAR INDICATION
HORSE TRAILER SAFETY CABLES
OVERSENSITIVE AIRBAG DEPLOYMENT
DIGITALLY CONTROLLED VEHICLE OPERATIONAL
TIRE VALVE STEM
DISPROPORTIONATE FRONT AXLE LOADING
ENGINE COMPARTMENT FIRES
GASOLINE VAPOR INTRUSION
UNEXPECTED CARRY HANDLE UNLATCHING
LOSS OF BRAKING CONTROL
FUEL TANK CRACKING
DIFFICULT CHILD SAFETY SEATS BUCKLE OPEN
LOWER CONTRTOL ARM BALL JOINT
UPEXPECTED OPENING OF SLIDING DOOR
INADVERTENT SIDE IMPACT AIRBAG DEPLOYMEN
HOOD LATCH
STEERING WHEEL SEPARATION
IGNITION SWITCH
PARKING BRAKE FAILURE
FORD F-350 SUPER DUTY
DC MINIVAN FUEL INJECTOR RAIL LEAK
FIFTH WHEEL UNCOUPLING
FRONT SEAT BACK CAN RECLINE OR COLLAPSE
TRACTION CONTROL
DUCATI REAR AXLE SPINDLE
ROOF SUPPORT STRUCTURE CRACKING
INCORRECT SPECIFICATION OF TIRE PRESSURE
DISPROPORTIONATE AXLE WEIGHT
HEADLIGHT FAILURE
FUEL LEAKS FROM FUEL INJECTORS
STEERING WHEEL DETACHMENT
VARIOUS INTERMITTENT ELECTRICAL ISSUES
INADVERTANT SIDE AIRBAG DEPLOYMENT
BMW 328I
FRONT SUSPENSION SPRING
LIFTGATE SUPPORT BRACKET FAILURE
FORD EXPLORER
FRONT SEAT RECLINER BOLT FAILURE
TRAILER INSTABILITY
CADILLAC COOLANT COOLED ALTERNATOR FIRES
CADILLAC CADILLAC
WINDSHEILD WIPER LINKAGES
DRIVELINE FASTENER FAILURE
FREIGHTLINER FREIGHTLINER
CONTROL ARM WELDS
POWER BRAKE BOOSTER VACUUM BY-PASS
INSTRUMENT PANEL GROUND SCREW
TRANSMISSION SHIFT LEVER SEQUENCE
SEAT BACK FAILURE
STEERING GEAR/GRAME ATTACHING BOLTS
REAR LIFTGATE SUPPORT
PLYMOUTH PLYMOUTH
WINDSHIELD WIPER
ENGINE CRADLE SEPARATION
FMVSS 120
AXLE ASSEMBLY FATIGUE
REAR SUSPENSION SPRING BREAKAGE
FORD F150
BRAKE ROTOR DISC/HUB SEPARATION
CHRYSLER CHRYSLER
PARKING BRAKE
FUEL LINE DAMAGE FROM JUMP STARTING
NITRILE RUBBER COMPONENTS
FUEL INJECTION DELIVERY SYSTEM FUEL LEAK
INADVERTENT DRIVER'S SID AIR BAG
FRONT SUSPENSION SPRING BREAKAGE
HEADLIGHT CIRCUIT BREAKER
AIR BRAKE RESERVOIR
FORD FORD
OVERSENSITIVE AIR BAG DEPLOYMENTS
TRANSFER CASES AND REAR DRIVESHAFT
AUTOMATIC SHOULDER BELT
BRAIDED FUEL (CNG) HOSE FAILURES
NISSAN NISSAN
FORD F-SERIES DUAL FUEL TANK LEAKAGE
FORD F-SERIES
TRANSFER CASE LEAKAGE
MITSUBISHI MITSUBISHI
STEERING COLUMNS
INADVERTENT AIR BAG DEPLOYMENT
AUTOMATIC TRANSMISSION CONTROL
FORD F-150
TRANSMISSION QUICK CONNECTORS
CHRYSLER CHRYSLER
ICE FORMATION IN THE THROTTLE BODY
Understanding NHTSA Investigations
Preliminary Evaluation (PE)
Initial assessment of a potential safety defect, typically opened after receiving multiple consumer complaints about similar issues.
Engineering Analysis (EA)
In-depth technical evaluation that may include testing, data collection from manufacturers, and detailed defect analysis.
Recall Query (RQ)
Evaluation of the effectiveness of a previously issued recall remedy, often triggered when complaints persist after a recall.
Investigation Outcomes
Investigations may result in a voluntary recall by the manufacturer, a mandatory recall order, or closure if no defect is found.
Data from NHTSA Office of Defects Investigation. PlainCars does not rate or recommend vehicles. about how PlainCars sources NHTSA data.