Investigations

FUEL SPIT-BACK DURING REFUELING

NHTSA Recall Query RQ08005 - closed, opened 2008-07-28 and involving the CHRYSLER CHRYSLER.

RQ08005 Recall Query Closed

Vehicle: CHRYSLER CHRYSLER View model page

NHTSA investigation RQ08005 is a Recall Query opened on 2008-07-28 and currently closed. The subject of record is CHRYSLER CHRYSLER, which places this file inside the Office of Defects Investigation queue for CHRYSLER. Latest activity on this investigation was logged on 2009-01-09 - NHTSA updates that field whenever an Information Request goes out, a supplement is filed, or a status change is recorded in the public docket.

A Recall Query like RQ08005 evaluates whether a previously issued recall is actually fixing the problem. NHTSA opens an RQ when owners continue to report the original defect after the recall remedy is installed, or when completion rates fall short of the agency's expectations for that risk tier.

Investigators summarized the matter as follows: "IN ITS LETTER DATED JANUARY 6, 2009, CHRYSLER INFORMED THE AGENCY THAT IT WILL EXPAND THE SCOPE OF RECALL 05V-034 TO INCLUDE APPROXIMATELY 19,000 ADDITIONAL MY 2005 DODGE DURANGO VEHICLES BUILT FROM 10/13/04 THROUGH 11/3..." Investigations are the early-warning layer of the federal auto-safety system, sitting upstream of formal recalls and defect orders. Whether this one closes without action or escalates into an Engineering Analysis, the full history stays in the ODI archive so researchers, litigators, and buyers can pull the paper trail at any time. Related CHRYSLER files, listed below, give context on whether this is an isolated concern or part of a broader pattern across the brand.

Status
Closed
Type
Recall Query
Opened
2008-07-28
Latest Activity
2009-01-09

Investigation Summary

IN ITS LETTER DATED JANUARY 6, 2009, CHRYSLER INFORMED THE AGENCY THAT IT WILL EXPAND THE SCOPE OF RECALL 05V-034 TO INCLUDE APPROXIMATELY 19,000 ADDITIONAL MY 2005 DODGE DURANGO VEHICLES BUILT FROM 10/13/04 THROUGH 11/30/04 (REFER TO RECALL 09V-003). DEALERS WILL INSPECT THE INLET CHECK VALVES AND REPLACE THE FUEL TANK ASSEMBLY IF NECESSARY. IN MARCH 2005, CHRYSLER INITIATED A SAFETY RECALL OF APPROXIMATELY 24,000 MY 2005 DODGE DURANGO VEHICLES BUILT FROM 3/1/04 TO 10/12/04 (REFER TO RECALL 05V-034). THE RECALL WAS CONDUCTED TO REMEDY FUEL-SPIT BACK PROBLEMS CAUSED BY STUCK INLET CHECK VALVES IN THE FUEL TANK FILLER TUBES. AT THAT TIME, CHRYSLER STATED THAT THE SUPPLIER OF THE FUEL TANKS HAD IDENTIFIED AN EARLY OCTOBER 2004 MANUFACTURING CHANGE THAT SHOULD HAVE ELIMINATED THE ROOT CAUSE OF THE PROBLEM. HOWEVER, HIGHER RATES OF COMPLAINTS AND WARRANTY CLAIMS FOR THE MY 2005 DURANGO VEHICLES BUILT FROM 10/13/04 TO 11/30/04 COMPARED WITH THE REMAINING MY 2005 DURANGO VEHICLES BUILT AFTER NOVEMBER 2004 INDICATE THE SPIT BACK PROBLEM CONTINUED IN THE FIELD FOR VEHICLES BUILT FROM MID-OCTOBER THROUGH THE END OF NOVEMBER. CHRYSLER REPORTED PROCESS MODIFICATIONS WERE IMPLEMENTED ON 11/24/04 TO ADDRESS SPIT BACK PROBLEMS AND BELIEVES THESE PROCESS CHANGES WOULD HAVE BEEN INCORPORATED IN ALL VEHICLES BUILT AT THE ASSEMBLY PLANT AS OF 11/30/04. BASED ON CHRYSLER'S EXPANDED RECALL, THIS INVESTIGATION IS CLOSED.

About This Investigation Type

A Recall Query (RQ) evaluates the effectiveness of a previously issued recall. NHTSA opens an RQ when consumer complaints suggest that a recall remedy may not be adequately addressing the safety issue, or when the recall completion rate appears insufficient.

Other CHRYSLER Investigations

Data from NHTSA Office of Defects Investigation. Cross-references: NHTSA recall campaign API and NHTSA FARS where fatality records overlap. PlainCars does not rate or recommend vehicles. about how PlainCars sources NHTSA data.