Component

STRUCTURE:BODY

46,325 NHTSA complaints about structure:body issues across 65 makes and 1343 models.

The structure:body is one of the standardized component categories NHTSA uses to classify consumer safety complaints. Across the public complaint database, it accounts for 46,325 filings from 65 manufacturers and 1343 distinct vehicle models, a footprint large enough that defect engineers can isolate part-family patterns across different platforms that share the same supplier or the same federal motor vehicle safety standard.

Among filings citing this component, owners have reported 3,634 crashes, 1,036 fires, 3,351 injuries, and 110 fatalities. The most complained-about vehicle in this category is the FORD EXPLORER with 1,775 filings, followed by FORD ESCAPE and TOYOTA 4RUNNER. These severity counters are what separates a nuisance complaint trend from a pattern NHTSA is likely to escalate into a Preliminary Evaluation.

Component-level analysis is how the Office of Defects Investigation spots cross-manufacturer supplier issues — the same airbag inflator, the same takata-style ignition switch, the same brake hose material — before they become industry-wide recalls. When you see a single component accumulating large complaint volume across several unrelated nameplates, that is usually a signature of a shared supplier or a shared federal standard being stressed by real-world conditions. Use the affected-vehicles table below to see whether the pattern is concentrated on a handful of models or distributed evenly, and cross-reference each model's full recall and investigation history before drawing conclusions about any one nameplate.

46,325
Complaints
1343
Models Affected
3,634
Crashes
1,036
Fires
110
Deaths

Most Affected Vehicles

# Vehicle Complaints
1 FORD EXPLORER 1,775
2 FORD ESCAPE 1,634
3 TOYOTA 4RUNNER 1,376
4 TOYOTA TACOMA 1,211
5 NISSAN ALTIMA 1,193
6 FORD F-150 1,185
7 TOYOTA SIENNA 1,123
8 TOYOTA TUNDRA 833
9 KIA SORENTO 820
10 HONDA ODYSSEY 705
11 FORD EDGE 658
12 FORD FOCUS 638
13 CHEVROLET SILVERADO 1500 622
14 TOYOTA CAMRY 616
15 CHRYSLER PACIFICA 595
16 FORD FUSION 593
17 HYUNDAI SONATA 588
18 HONDA ACCORD 584
19 DODGE GRAND CARAVAN 555
20 JEEP GRAND CHEROKEE 538
21 HONDA CIVIC 538
22 CHEVROLET TAHOE 496
23 JEEP WRANGLER 446
24 KIA OPTIMA 435
25 HONDA CR-V 414
26 GMC SIERRA 1500 391
27 JEEP LIBERTY 380
28 DODGE RAM 1500 360
29 FORD RANGER 351
30 RAM 1500 350

Recent Complaints

2024 JEEP GRAND CHEROKEE L

Component/System: Windshield/visibility system and possible body sealing or A-pillar water intrusion affecting interior and defrost performance. The condition is available for inspection upon request.

2011 LEXUS IS

The dashboard on our vehicle has started to "melt." While there was a warranty enhancement program in the past (we did not receive notice), the problem has developed after the window for repair close

2011 TOYOTA RAV4

I bought a pre-own car for my daughter in November 2022 from CARMAX in the City of Colma, California. The car is white color 2011 Toyota Rav4. In March 2025, my daughter started noticing the paint pee

2016 HONDA HR-V

My vehicle suddenly developed electrical problems and would not start. Before it completely failed, I began seeing warning lights on the dashboard, including a PARK warning and an engine oil light. Th

2024 NISSAN ROGUE

The rear glass got shattered unexpectedly without any impact.

2016 BUICK CASCADA

The rear window of the convertible top starts to pull away from the top itself. Could separate and displace entirely causing damage or injury behind.

2016 BUICK CASCADA

The back window on the convertible top has separated from the fabric. Buick dealership said it was not a covered item under the extended warranty. We tried to glue it back down but it keeps separating

2022 FORD EXPEDITION

Moonroof rubber sealant allowing water in

2019 DODGE GRAND CARAVAN

the sliding doors and sometimed the trunk door on this van unlocl and szlf open randomly. I took it to a mechanic and they said that it is the actuator failing. Dodge knows that this is a problem an

2025 CHEVROLET TRAVERSE

Purchased the traverse January 10, 2026 with almost 26k miles on it. Approximately one month later, only 1200 miles or so into owning it, the shark fin antenna cover came off and is missing. It’s no

2016 KIA SOUL

Kia Soul 2016 white color. The factory paint is peeling off completely.

2025 NISSAN SENTRA

I am the owner of a 2025 Nissan Sentra with approximately 3,200 miles. The vehicle was purchased new from an authorized Nissan dealership in Columbia, South Carolina. The vehicle is subject to an ope

2020 VOLKSWAGEN ATLAS CROSS SPORT

February 2025, just outside the warranty period, the hood latch had become disconnected/broken under the hood. There is a point where the two piece cable is joined under the hood and the cable breaks

2011 HYUNDAI SONATA

My car was broken into and they broke off my door handle and took out ignition parts, a police report was done

2025 INFINITI QX80

While driving my Infiniti QX80, 2025 model, the driver's side mirror is constantly shaking and vibrating, especially on uneven roads or at speeds over 40–50 mph. The vibration blurs the mirror, maki

2019 MINI COOPER

Certain 2019 MINI and BMW models are equipped with older evaporators that are not lined correctly to prevent aluminum corrosion from the new R-1234yf refrigerant, causing premature leaks of the refrig

2011 FORD ESCAPE

Component: Driver-side door latch and lock assembly. The driver-side door latch appears to have failed, preventing the door from opening from both the inside and outside and creating an occupant entr

2017 BUICK ENCORE

Rear passenger doors fail to engage internal lock when Child-Lock feature is on, door can still be opened from interior. Rear door locks fail to properly engage when locking and unlocking vehicle

2022 FORD BRONCO

The hardtop developed cracks early on during the life of the vehicle. It leaks water. It’s a known issue with Bronco owners with the factory hardtop. Some people have had it replaced more than 3 tim

2025 TOYOTA SIENNA HYBRID

Toyota issued a recall due to suspected second row seat welds failing in a crash in October 7, 2025 and has not offered a remedy. The suggestion of not having anyone sit in the second row for over fou

Frequently Asked Questions

How many complaints involve structure:body issues?
The NHTSA has received 46,325 complaints about structure:body problems across 1343 vehicle models from 65 manufacturers.
How dangerous are structure:body defects?
STRUCTURE:BODY issues have been linked to 3,634 crashes, 1,036 fires, 3,351 injuries, and 110 deaths according to NHTSA complaint data.
Which vehicles have the most structure:body problems?
The most complained-about vehicle for structure:body issues is the FORD EXPLORER with 1,775 complaints.
Where does PlainCars get its safety data?
All vehicle safety data comes from the National Highway Traffic Safety Administration (NHTSA) complaints database, which collects reports from vehicle owners about safety-related defects.

Data Sources

Vehicle complaint data from the National Highway Traffic Safety Administration (NHTSA) complaints database. Includes consumer-reported safety issues filed with NHTSA Office of Defects Investigation. Severity counts cross-reference NHTSA FARS (Fatality Analysis Reporting System) for fatal incidents where a corresponding FARS record exists.

Component categories are standardized by NHTSA. Crash-test ratings where shown are drawn from the NHTSA New Car Assessment Program (NCAP). Complaint counts, crash reports, fire reports, and fatality data reflect consumer-submitted reports and may not represent all incidents.

Disclaimer: This data is for informational purposes only and should not be used as the sole basis for vehicle purchase decisions. NHTSA complaint data is self-reported by consumers and has not been verified or investigated. A high complaint count does not necessarily indicate a defect. Always consult a qualified mechanic and check official NHTSA recall notices before making safety-related decisions.

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