NHTSA

Defect investigations

NHTSA opens defect investigations when complaint patterns suggest a possible safety risk. Browse all 4,161 investigations, including 98 currently open.

According to the National Highway Traffic Safety Administration (NHTSA), the agency Office of Defects Investigation has opened 4,161 formal defect investigations into U.S. vehicles as of June 2026. Each investigation can precede a recall; see our methodology for how these federal case files are tracked.

4,161
Total
98
Open
2325
Preliminary
868
Engineering
210
Recall Queries
Status: All Open
Type: All PEEARQ
PE06033 Preliminary Evaluation Closed
2006-08-30

STEERING COLUMN WELD CRACKS

FREIGHTLINER FREIGHTLINER

EA06015 Engineering Analysis Closed
2006-08-28

INSTRUMENT PANEL FIRES

CHRYSLER CHRYSLER

PE06032 Preliminary Evaluation Closed
2006-08-18

FUEL LEAK

PE06031 Preliminary Evaluation Closed
2006-08-17

CARRY HANDLE SCREWS FALL OUT

PE06030 Preliminary Evaluation Closed
2006-08-16

FUEL TANK LEAKAGE

JAGUAR JAGUAR

EA06014 Engineering Analysis Closed
2006-08-02

LOWER BALL JOINT FAILURE

TOYOTA SEQUOIA

PE06029 Preliminary Evaluation Closed
2006-08-02

UNEXPECTED LIFTGATE CLOSING

PE06028 Preliminary Evaluation Closed
2006-07-28

HEADLIGHT FAILURE

PE06027 Preliminary Evaluation Closed
2006-07-13

TIRE FAILURE

DP06002 Defect Petition Closed
2006-07-13

PETITION RE: UNINTENDED ACCELERATION

JEEP COMMANDER

PE06026 Preliminary Evaluation Closed
2006-07-10

OVER STRESSED BATTERY CABLES

PE06024 Preliminary Evaluation Closed
2006-07-07

GLASS MOONROOF SHATTERS

PE06025 Preliminary Evaluation Closed
2006-07-07

COMPLETE OR PARTIAL JACK COLLAPSE

PE06023 Preliminary Evaluation Closed
2006-06-28

CARRY HANDLE

EA06012 Engineering Analysis Closed
2006-06-22

ENGINE STALLING

FORD MEDIUM DUTY

EA06013 Engineering Analysis Closed
2006-06-22

ENGINE STALLING

CHRYSLER CHRYSLER

PE06022 Preliminary Evaluation Closed
2006-06-19

SRS WARNING LIGHT ILLUMINATION

EA06011 Engineering Analysis Closed
2006-06-19

VEHICLE UNDER-SEAT FIRE

DODGE DURANGO

EA06010 Engineering Analysis Closed
2006-06-15

FUEL TANK PUNCTURES

NISSAN NISSAN

PE06021 Preliminary Evaluation Closed
2006-06-12

CROSSMEMBER CORROSION FAILURE

CHEVROLET CHEVROLET

EA06009 Engineering Analysis Closed
2006-06-06

TIMING CHAIN FAILURE - STALL

SATURN SATURN

EA06008 Engineering Analysis Closed
2006-05-31

FRONT SUSPENSION BALL JOINT SEPARATION

JEEP LIBERTY

DP06001 Defect Petition Closed
2006-05-24

TREAD SEPARATIONS

RQ06007 Recall Query Closed
2006-05-24

BRAKE BOOSTER ACCUMULATOR FAILURE

MITSUBISHI MITSUBISHI

PE06020 Preliminary Evaluation Closed
2006-05-23

MOTORCYCLE STALLING

PE06019 Preliminary Evaluation Closed
2006-05-17

BROKEN SPOKE/TIRE DEFLATION

PE06018 Preliminary Evaluation Closed
2006-05-17

MOTORCYCLE STALLING

SUZUKI SUZUKI

PE06017 Preliminary Evaluation Closed
2006-05-15

ALLEGED HEADLIGHT FAILURE

EA06007 Engineering Analysis Closed
2006-05-09

FUEL TANK LEAKAGE

RQ06006 Recall Query Closed
2006-05-05

INSTRUMENT PANEL FIRES

PE06016 Preliminary Evaluation Closed
2006-05-04

CRANK POSITION SENSOR FAILURE - STALL

PE06015 Preliminary Evaluation Closed
2006-04-20

CLUTCH LINKAGE FAILURE

JEEP WRANGLER

RQ06005 Recall Query Closed
2006-04-10

LOWER BALL JOINT SEPARATION

PE06014 Preliminary Evaluation Closed
2006-04-06

BRAKE AIR PRESSURE BUZZER INOPERATIVE

EA06006 Engineering Analysis Closed
2006-03-21

VOLVO XC90 BATTERY CABLE FAILURES

VOLVO VOLVO

PE06013 Preliminary Evaluation Closed
2006-03-16

DISC WHEEL SPACERS FOR ALUMINUM WHEELS

VOLVO VOLVO TRUCK

EA06005 Engineering Analysis Closed
2006-03-15

SRS WARNING LIGHT ILLUMINATION

PORSCHE PORSCHE

EA06004 Engineering Analysis Closed
2006-03-09

STEERING WHEEL AND STEERING SHAFT BOLTS

DODGE DURANGO

PE06012 Preliminary Evaluation Closed
2006-03-08

ELECTRICAL PANEL FIRES

EA06003 Engineering Analysis Closed
2006-03-08

FRONT AIR BAG CRASH SENSOR FAILURE

RQ06004 Recall Query Closed
2006-02-28

BRAKE LIGHT SWITCH FAILURE

VOLKSWAGEN VOLKSWAGEN

PE06010 Preliminary Evaluation Closed
2006-02-27

TIRE PRESSURE WARNING SYSTEM FAILURE

PE06011 Preliminary Evaluation Closed
2006-02-27

ENGINE STALLING

FORD FORD

RQ06003 Recall Query Closed
2006-02-27

DRIVER'S SIDE DASH FIRE

VOLKSWAGEN VOLKSWAGEN

RQ06002 Recall Query Closed
2006-02-27

ENGINE STALLING

CHRYSLER CHRYSLER

RQ06001 Recall Query Closed
2006-02-22

ENGINE STALL - CRANK POSITION SENSOR

NISSAN ALTIMA

PE06009 Preliminary Evaluation Closed
2006-02-22

FUEL TANK PUNCTURES

CHRYSLER CHRYSLER

PE06008 Preliminary Evaluation Closed
2006-02-02

FIRE UNDER THE DRIVER'S SEAT

PE06006 Preliminary Evaluation Closed
2006-01-24

TIMING CHAIN FAILURE

SATURN SATURN

EA06002 Engineering Analysis Closed
2006-01-24

REAR COIL SPRING FRACTURE

PE06007 Preliminary Evaluation Closed
2006-01-24

FRONT COIL SPRING FRACTURE

HONDA HONDA

PE06005 Preliminary Evaluation Closed
2006-01-20

INADVERTENT SLIDE-OUT EXTENSION MOVEMENT

EA06001 Engineering Analysis Closed
2006-01-20

SUNROOF GLASS FAILURE

CADILLAC CADILLAC

PE06004 Preliminary Evaluation Closed
2006-01-06

FRONT SUSPENSION BALL JOINT SEPARATION

JEEP LIBERTY

PE06003 Preliminary Evaluation Closed
2006-01-05

WHEELCHAIR LIFT ARM FRACTURES

PE06002 Preliminary Evaluation Closed
2006-01-04

FUEL TANK LEAKAGE

KIA SPORTAGE

PE06001 Preliminary Evaluation Closed
2006-01-03

ENGINE TURBOCHARGER FAILURE

EA05022 Engineering Analysis Closed
2005-12-27

FRONT SEAT BELT BUCKLE MALFUNCTION

JEEP LIBERTY

DP05010 Defect Petition Closed
2005-12-21

UNSTABLE HEADLAMPS

PONTIAC GRAND PRIX

DP05008 Defect Petition Closed
2005-12-20

TIMING CHAIN FAILURE

SATURN SATURN

DP05009 Defect Petition Closed
2005-12-20

PARKING BRAKE FAILURE

RQ05003 Recall Query Closed
2005-12-20

FUEL LINE LEAKAGE

SAAB SAAB

PE05067 Preliminary Evaluation Closed
2005-12-08

SUSPENSION-FRAME CRACKS

EA05021 Engineering Analysis Closed
2005-12-06

THROTTLE CONTROL MALFUNCTION

VOLVO VOLVO

PE05066 Preliminary Evaluation Closed
2005-12-05

BRAKE LIGHTS INOPERATIVE

MAZDA MAZDA

PE05064 Preliminary Evaluation Closed
2005-12-02

WINDSHIELD WIPER ARM PERFORMANCE

VOLVO VOLVO

PE05065 Preliminary Evaluation Closed
2005-12-02

BRAKE LAMP SWITCH FAILURE

CHEVROLET CHEVROLET

PE05063 Preliminary Evaluation Closed
2005-11-29

ELECTRICAL HARNESS DAMAGE

EA05020 Engineering Analysis Closed
2005-11-14

FAN BLADE FAILURE (ENGINE COOLING FAN)

JEEP GRAND CHEROKEE

PE05060 Preliminary Evaluation Closed
2005-11-10

SRS WARNING LIGHT ILLUMINATION

PORSCHE PORSCHE

PE05062 Preliminary Evaluation Closed
2005-11-10

INSTRUMENT CLUSTER FAILURE

MERCEDES-BENZ S CLASS

PE05061 Preliminary Evaluation Closed
2005-11-10

FRONT AIR BAG CRASH SENSOR FAILURE

EA05019 Engineering Analysis Closed
2005-11-07

POWER STEERING FLUID FIRES

PLYMOUTH PLYMOUTH

PE05059 Preliminary Evaluation Closed
2005-11-07

TIRE VALVE STEM FAILURES

DP05007 Defect Petition Closed
2005-11-07

TRANSMISSION MALFUNCTION

PE05058 Preliminary Evaluation Closed
2005-11-03

HOOD STRUT FAILURE

VOLVO VOLVO

EA05018 Engineering Analysis Closed
2005-11-02

ENGINE STALL

PE05057 Preliminary Evaluation Closed
2005-11-02

VOLVO XC90 BATTERY CABLE FAILURES

VOLVO VOLVO

EA05017 Engineering Analysis Closed
2005-10-28

HUMMER H2 STEERING KNUCKLE FAILURES

HUMMER H2

PE05056 Preliminary Evaluation Closed
2005-10-26

STEERING WHEEL AND SHAFT BOLTS

DODGE DURANGO

EA05016 Engineering Analysis Closed
2005-10-14

BRAKE LIGHT SWITCH FAILURE

LAND ROVER FREELANDER

EA05015 Engineering Analysis Closed
2005-10-13

WINDSHIELD LEAK CAUSES ELECTRIC FAILURES

PE05055 Preliminary Evaluation Closed
2005-09-27

TURN SIGNAL FAILURES

PE05053 Preliminary Evaluation Closed
2005-09-27

AIR BAG WARNING LAMP ILLUMINATION

MINI COOPER

PE05054 Preliminary Evaluation Closed
2005-09-27

REAR COIL SPRING FRACTURE

PE05051 Preliminary Evaluation Closed
2005-09-22

BRAKE LAMP FAILURE

MERCEDES-BENZ MERCEDES BENZ

PE05052 Preliminary Evaluation Closed
2005-09-22

SUN ROOF GLASS FAILURE

DP05005 Defect Petition Closed
2005-09-22

SPARK PLUG EJECTION FROM CYLINDER HEAD

FORD TRITON

DP05006 Defect Petition Closed
2005-09-19

AIR BAG WARNING LAMP ILLUMINATION

MINI COOPER

EA05014 Engineering Analysis Closed
2005-09-13

ACCELERATOR PEDAL INTERFERENCE

FORD MUSTANG COBRA

PE05050 Preliminary Evaluation Closed
2005-09-13

FUEL TANK PUNCTURES FROM ROAD DEBRIS

NISSAN NISSAN

PE05049 Preliminary Evaluation Closed
2005-09-09

ENGINE FIRES

PE05048 Preliminary Evaluation Closed
2005-09-02

WHEEL SEPARATIONS

PE05047 Preliminary Evaluation Closed
2005-09-02

STALLING & SUDDEN HEADLIGHT OUTAGE

EA05013 Engineering Analysis Closed
2005-08-26

SUN/MOON ROOF WIND DEFLECTOR BREAKAGE

SCION SCION

PE05046 Preliminary Evaluation Closed
2005-08-26

FRONT SEAT BELT BUCKLE MALFUNCTION

RQ05002 Recall Query Closed
2005-08-23

HEADLAMP SWITCH KNOB BREAKS OFF

FORD EXCURSION

EA05012 Engineering Analysis Closed
2005-08-19

FINGER PINCH POINT

NISSAN NISSAN

PE05045 Preliminary Evaluation Closed
2005-08-19

MOTORCYCLE TAG BRACKET SEPARATION

PE05044 Preliminary Evaluation Closed
2005-08-17

LOOSE AXLE HARDWARE

Understanding NHTSA Investigations

Preliminary Evaluation (PE)

Initial assessment of a potential safety defect, typically opened after receiving multiple consumer complaints about similar issues.

Engineering Analysis (EA)

In-depth technical evaluation that may include testing, data collection from manufacturers, and detailed defect analysis.

Recall Query (RQ)

Evaluation of the effectiveness of a previously issued recall remedy, often triggered when complaints persist after a recall.

Investigation Outcomes

Investigations may result in a voluntary recall by the manufacturer, a mandatory recall order, or closure if no defect is found.

Data from NHTSA Office of Defects Investigation. PlainCars does not rate or recommend vehicles. about how PlainCars sources NHTSA data.