VOLVO S40 · model year

2006 VOLVO S40

81 NHTSA complaints, 1 crash report, and 3 active recalls for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2006VOLVOS40 carries 81 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 1 crash, 0 fires, 2 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2006 S40 is electrical system with 23 filings, followed by fuel/propulsion system (7) and structure (6). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 3 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.

NHTSA currently has 28 investigation files overlapping the 2006 S40. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

81
Complaints
1
Crashes
0
Fires
2
Injuries
0
Deaths

Total Complaints

81 filings

Crashes Reported

1 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ELECTRICAL SYSTEM23
FUEL/PROPULSION SYSTEM7
STRUCTURE6
ENGINE5
VISIBILITY:SUN/MOON ROOF ASSEMBLY4
ENGINE AND ENGINE COOLING3
AIR BAGS3
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES2
STRUCTURE:BODY2
ELECTRONIC STABILITY CONTROL (ESC)2
VEHICLE SPEED CONTROL:ACCELERATOR PEDAL1
SERVICE BRAKES, HYDRAULIC1
AIR BAGS:ON-OFF SWITCH ASSEMBLY1
TIRES:SIDEWALL1
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL1

Recalls (3)

08V03300028/01/2008

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRI

06V13700024/04/2006

FUEL SYSTEM, GASOLINE

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

10V56600008/11/2010

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Recent Complaints

20220819FUEL/PROPULSION SYSTEM

Check engine light came on and stays in. Vehicle always sputters to start, acceleration is sometimes slow to respond, has stalled out on a rare occasion usual on hills. I’m afraid someday I might be involved in a crash because of a lack of acceleration.

20220625FUEL/PROPULSION SYSTEM

Check engine light came on and has stayed on. Stalled out in traffic, turned the car off and it restarted and I continued. Happens two more times. Initial start up has a delay in the engine turning over. Gas pedal is slow to respond to acceleration. Verified at a garage with code reader. Suspect faulty wiring (corrosion) to fuel pump needing PEM replacement. No warning prior to first incident around 02/2022. I have had the check engine light reset on multiple occasions and each time the light comes back on within 2 days. Safety has been a concern at multiple times. Entered VIN number with Volvo, a Volvo dealer, and nhtsa.gov with no help in resolving issue.

20201208FUEL/PROPULSION SYSTEM

IN SOME OCCASIONS CAR WON'T START AND WHILE DRIVING THE CAR IT WOULD SHUT OFF UNEXPECTEDLY CAUSING A DANGEROUS SITUATION. I BELIEVE IT'S THE PUMP ELECTRONIC MODULE WHICH IS ALREADY RECALLED IN SOME CARS. ACCORDING TO YOUR RECALL I HAVE THE EXACT SAME SYMPTOMS BUT MY VIN NUMBER IS NOT PART OF THE RECALL.

Mileage: 108,000

20200509ELECTRICAL SYSTEM

AFTER A LONG PERIOD OF RAIN, WATER POOLED ON REAR DRIVER AND PASSENGER FLOOR. WINDOWS WOULD NOT FUNCTION, DOOR LOCKS WOULD NOT FUNCTION, TURN SIGNALS DIDN'T WORK. INSTRUMENT PANEL FLASHED WARNINGS OF ENGINE PROBLEMS, BRAKE FAILURE, AIRBAG PROBLEMS. OFTEN LOST ENTIRE PANEL WHILE VEHICLE WAS BEING DRIVEN ON HIGHWAY, MEASUREMENTS GOING DEAD. THIS HAS BEEN GOING ON FOR MONTHS AND IS GETTING WORSE. *TR

20200426FUEL/PROPULSION SYSTEM

I WENT OUT TO START MY CAR FOR WORK AND IT WOULD NOT START LIKE IT WAS OUT OF BUT I HAVE A HALF TANK OF GAS IN IT BUT FOR SOME REASON IT SOUNDS LIKE THE FUEL PUMP/MODULE IS NOT WORKING.

20200413UNKNOWN OR OTHER

IVE HAD CAR 3 YRS AND WITHIN LAST FEW MONTHE NOTICE LARGE WATER PUDDLES ON REAR FLOORS WINDOWS WERE ALL CLOSED TOOK IT TO MY MECHANIC AND STATES CHANNELS FOR SUNROOF WERE FLAWED AS I LATER FOUND OUT UNDER COMPUTER CAR COMPLAINTS VOLVO HAD CLASS ACTION ON THIS FEW YRS BACK BUT I DID NOT OWN CAR THEN THERE WERE MANY COMPLAINTS FROM CAR OWNERS RE THIS ISSUE AND VOLVO WILL DO NOTHING IM HAVING NEW CHANNELS PUT IN TO DRAIN WATER BUT ITS ONLY TEMP AS ITS A FLAW THAT WILL CONTINUE TO HAPPEN MY ELECTRIS IS STARTING TO SHORT OUT CAR SMELLS MOLDY/MUSTY AND WILL BE WORTH VERY LITTLE I NEED SOME FEEDBACK ON THIS ISSUE AS CAR IS BECOMING TOTALLY WORTHLESS

20200318ENGINE

TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED WHILE DRIVING AT 20 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER SEVERAL MINUTES AND SEVERAL ATTEMPTS. THE VEHICLE WAS DRIVEN TO THE RESIDENCE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC BUT WAS NOT DIAGNOSED NOR REPAIRED. THE FAILURE RECURRED INTERMITTENTLY. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 114,000.

Mileage: 114,000

20190802ENGINE

FOUND COMPLAINTS ON MULTIPLE SITES ABOUT ISSUE FOUND ON MY VEHICLE . THE OIL FILTER HOUSING CORRUGATED BREATHING HOSE WAS SO BADLY ROTTED WAS ONLY LITTLE PIECE LEFT REST FELL OFF SOMEWHERE WHILE OPERATING VEHICLE. ON TOP OF THAT ISSUE IM SSUMING DUE TO THISS PROBLEM AND IT ON GOING UNTIL I GOT CHECK ENGINE LIGHT IT HAS CAUSED OIL FILTER HOUSING ITSELF TO GO BAD IM ASSUMING IN PART TO ALL OIL BUILD UP FROM HOSE MISSING CAUSING VACUUM ISSUES' WHY ISNT HIS CAR THAT HAS SAME ISSUE AS OTHERS THAT WERE RECALLED WITH SAME EXACT OPERATING AND LOOKING PART WITH SAME EXACT HOSE ROTTING ISSUE CAUSING OIL FILTER HOUSING TO BECOME BUILT UP WITH GUNK CAUSING LEAKS BOTH AIR AND OIL.. .. PLEAE ANSWER THESE ISSUES FOR IT SHOWS HOW MUCH VOLVO CARES ABOUT QUALITY OF THERE PRODUCTS

Mileage: 100,000

20190727FUEL/PROPULSION SYSTEM

RECALL ON- FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP VOVLVO RECALL NO. 190

Mileage: 1,490,000

20160318ENGINE

EGR OR AKA. OIL TRAP HOUSING, TUBING IS BROKEN AND SUCKING IN AIR. IMPROPER VENTILATION IS TRIPPING OFF EMISSION CODE ON DASH. BRITTLE BLACK PLASTIC HOUSING, DEFECTIVE IN NATURE AND BY DESIGN. POTENTIAL OTHER ISSUES IS THE UNWANTED PRESSURE BUILD UP IN ENGINE WHICH CAN CAUSE PREMATURE FAILURE OF OIL CAM SEALS WHICH I ALSO EXPERIENCED.

Mileage: 95,000

20160104ELECTRICAL SYSTEM

WHILE DRIVING DOWN THE ROAD AT APPROXIMATELY 50 MPH I NOTICED MY DIM ( DRIVER INFORMATION MODULE) HAD COMPLETELY STOPPED WORKING. I WAS UNABLE TO READ MY SPEEDOMETER, RPM, FUEL LEVEL, AND ENGINE TEMPERATURE WHILE THE CAR WAS STILL RUNNING . AFTER RESEARCHING THIS ONLINE, IT APPEARS THAT THIS SEEMS TO BE A COMMON PROBLEM.

Mileage: 114,000

20151228ENGINE

TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE ENGINE STALLED WHILE THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE FAILURE WAS NOT DETERMINED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT AWARE OF THE FAILURE AND THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V033000 (FUEL SYSTEM, GASOLINE). THE FAILURE MILEAGE WAS APPROXIMATELY 78,000.

Mileage: 78,000

20151228FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE ENGINE STALLED WHILE THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE FAILURE WAS NOT DETERMINED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT AWARE OF THE FAILURE AND THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V033000 (FUEL SYSTEM, GASOLINE). THE FAILURE MILEAGE WAS APPROXIMATELY 78,000.

Mileage: 78,000

20151005VISIBILITY:SUN/MOON ROOF ASSEMBLY

TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE VEHICLE STALLED AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE SUN ROOF DRAINAGE SYSTEM WAS CLOGGED AND WATER ENTERED INTO THE VEHICLE WHICH CAUSED DAMAGE TO THE ELECTRICAL SYSTEM. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

Mileage: 65,000

20151005ELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE VEHICLE STALLED AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE SUN ROOF DRAINAGE SYSTEM WAS CLOGGED AND WATER ENTERED INTO THE VEHICLE WHICH CAUSED DAMAGE TO THE ELECTRICAL SYSTEM. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

Mileage: 65,000

20150917ELECTRICAL SYSTEM

PRIOR TO THIS INCIDENT, MY CAR IDLED DOWN AND PRESSING THE GAS DID NOT PREVENT IT FROM COMING TO A COMPLETE STOP. THE CHECK ENGINE LIGHT ILLUMINATED AND ALL OF THE LIGHTS CAME ON TO INCLUDE, WARNING LIGHTS, AIRBAG, STABILITY CONTROL, AND OTHERS INCLUDING ABS. FORTUNATELY WE HAD JUST EXITED THE HIGHWAY TO PURCHASE FUEL AND WAS IN NO IMMEDIATE DANGER. BECAUSE OF THE VEHICLES AGE IT WAS RECOMMENDED WE HAVE THE STARTER, OXYGEN SENSOR, SPARK PLUGS, 1 COIL PACK, AND BATTERY REPLACED; AND THE FUSES, FUEL PUMP, FUEL FILTER, ALTERNATOR AND WIRING EXAMINED, BUT THEY DID NOT NEED TO BE REPLACED. AFTER READING OTHER COMPLAINTS ABOUT THE ELECTRICAL PROBLEMS OF THIS VEHICLE, I AM SERIOUSLY WONDERING IF THIS CAR IS SAFE. I DON'T WANT TO SPEND MORE MONEY AND STILL HAVE TO BE CONCERNED ABOUT MY FAMILY AND I BEING INVOLVED IN A COLLISION BECAUSE THE REPLACEMENT OF PARTS WON'T FIX AN UNDERLYING PROBLEM THAT MAY BE MUCH MORE SERIOUS.

Mileage: 156,185

20150506ELECTRICAL SYSTEM

THIS IS THE 3RD TIME THAT MY CAR HAS COMPLETELY STOPPED AND GONE IDLE WHEN I HAVE CHILDREN IN MY CAR. SINCE MARCH OF 2015 MY CAR STOPS IN THE MIDDLE OF THE BUSY HIGHWAYS IN HOUSTON. IT STARTS SHAKING AND ALSO WON'T LET ME ACCELERATE WHEN I PRESS ON THE GAS AND IT IS SO SCARY FOR ME AND MY KIDS. I HAVE HAD THE THROTTLE BODY REPAIRED AT FIRST AND JUST LAST WEEK I HAD IT COMPLETELY REPLACED. I HAVE PAID OVER 1,000 DOLLARS WITHIN THE LAST MONTH ON THIS ELECTRONIC THROTTLE BODY ISSUE AND I WOULD LIKE FOR IT TO BE KNOWN THAT THIS CAR ISN'T SAFE. IT HAS PUT MY LIFE AT RISK AND MY KIDS AS WELL! WE WERE ALMOST KILLED TONIGHT BECAUSE OUR CAR IDLED AGAIN IN THE MIDDLE OF HIGHWAY 45 AND THE PEOPLE WHO ALMOST RAN INTO US SWERVED INTO ANOTHER LANE AND MISSED US LITERALLY BY MERE INCHES AND WE CAUSED A COLLISION BETWEEN TWO OTHER VEHICLES. I AM TIRED OF DISHING OUT MONEY AND I HAVE RECEIPTS TO SHOW FOR IT. IT HASN'T EVEN BEEN A WEEK SINCE THE THROTTLE BODY WAS REPLACED. SOMETHING NEEDS TO BE DONE AB

20150506ELECTRONIC STABILITY CONTROL (ESC)

THIS IS THE 3RD TIME THAT MY CAR HAS COMPLETELY STOPPED AND GONE IDLE WHEN I HAVE CHILDREN IN MY CAR. SINCE MARCH OF 2015 MY CAR STOPS IN THE MIDDLE OF THE BUSY HIGHWAYS IN HOUSTON. IT STARTS SHAKING AND ALSO WON'T LET ME ACCELERATE WHEN I PRESS ON THE GAS AND IT IS SO SCARY FOR ME AND MY KIDS. I HAVE HAD THE THROTTLE BODY REPAIRED AT FIRST AND JUST LAST WEEK I HAD IT COMPLETELY REPLACED. I HAVE PAID OVER 1,000 DOLLARS WITHIN THE LAST MONTH ON THIS ELECTRONIC THROTTLE BODY ISSUE AND I WOULD LIKE FOR IT TO BE KNOWN THAT THIS CAR ISN'T SAFE. IT HAS PUT MY LIFE AT RISK AND MY KIDS AS WELL! WE WERE ALMOST KILLED TONIGHT BECAUSE OUR CAR IDLED AGAIN IN THE MIDDLE OF HIGHWAY 45 AND THE PEOPLE WHO ALMOST RAN INTO US SWERVED INTO ANOTHER LANE AND MISSED US LITERALLY BY MERE INCHES AND WE CAUSED A COLLISION BETWEEN TWO OTHER VEHICLES. I AM TIRED OF DISHING OUT MONEY AND I HAVE RECEIPTS TO SHOW FOR IT. IT HASN'T EVEN BEEN A WEEK SINCE THE THROTTLE BODY WAS REPLACED. SOMETHING NEEDS TO BE DONE AB

20150506STRUCTURE:BODY

THIS IS THE 3RD TIME THAT MY CAR HAS COMPLETELY STOPPED AND GONE IDLE WHEN I HAVE CHILDREN IN MY CAR. SINCE MARCH OF 2015 MY CAR STOPS IN THE MIDDLE OF THE BUSY HIGHWAYS IN HOUSTON. IT STARTS SHAKING AND ALSO WON'T LET ME ACCELERATE WHEN I PRESS ON THE GAS AND IT IS SO SCARY FOR ME AND MY KIDS. I HAVE HAD THE THROTTLE BODY REPAIRED AT FIRST AND JUST LAST WEEK I HAD IT COMPLETELY REPLACED. I HAVE PAID OVER 1,000 DOLLARS WITHIN THE LAST MONTH ON THIS ELECTRONIC THROTTLE BODY ISSUE AND I WOULD LIKE FOR IT TO BE KNOWN THAT THIS CAR ISN'T SAFE. IT HAS PUT MY LIFE AT RISK AND MY KIDS AS WELL! WE WERE ALMOST KILLED TONIGHT BECAUSE OUR CAR IDLED AGAIN IN THE MIDDLE OF HIGHWAY 45 AND THE PEOPLE WHO ALMOST RAN INTO US SWERVED INTO ANOTHER LANE AND MISSED US LITERALLY BY MERE INCHES AND WE CAUSED A COLLISION BETWEEN TWO OTHER VEHICLES. I AM TIRED OF DISHING OUT MONEY AND I HAVE RECEIPTS TO SHOW FOR IT. IT HASN'T EVEN BEEN A WEEK SINCE THE THROTTLE BODY WAS REPLACED. SOMETHING NEEDS TO BE DONE AB

20150417ELECTRICAL SYSTEM

WE HAD BEEN EXPERIENCING RAIN SHOWERS ON THE WAY TO WORK THE VOLVO TWICE HAD ALL THE LIGHTS ON THE DASH BOARD LIGHT UP BUT THE CAR DID NOT STALL. I WAS AFRAID THE AIR BAG MIGHT DEPLOY. AS SOON AS I GOT HOME I HAD MY HUSBAND CHECK TO SEE IF HE COULD LOCATE THE PROBLEM. HE FOUND WAS THAT THE CARPET WAS SOAKED ON THE DRIVERS SIDE .AND THE. WIRING RUNNING UNDER THE CARPET WAS ALSO WET. WE HAVE NOT MOVED THE CAR AND ARE TRYING TO DRY EVERYTHING. IT HAS ALSO CONTINUED TO RAIN OFF AND ON. MY HUSBAND HAS FOUND SOME INFORMATION ON THE INTERNET WHICH COULD BE RELATED TO THIS PROBLEM AND WILL TRY TO SEE IF THIS MIGHT BE THE SOLUTION TO OUR PROBLEM. *TR

Mileage: 151,284

Compare 2006VOLVOS40 to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 2006 VOLVO S40 have?
The 2006 VOLVO S40 has 81 NHTSA complaints, 1 crashes, 0 fires, 2 injuries, and 0 deaths reported.
Are there any recalls for the 2006 VOLVO S40?
Yes, the 2006 VOLVO S40 has 3 recall(s). The most common affected component is FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2006 VOLVO S40?
The most-complained component for the 2006 VOLVO S40 is ELECTRICAL SYSTEM with 23 complaints. Other frequently reported areas include FUEL/PROPULSION SYSTEM and STRUCTURE.
Is the 2006 VOLVO S40 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.