VOLVO S40 · model year

2001 VOLVO S40

112 NHTSA complaints, 16 crash reports, and 2 active recalls for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2001VOLVOS40 carries 112 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 16 crashes, 6 fires, 9 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2001 S40 is vehicle speed control with 9 filings, followed by electrical system (7) and service brakes, hydraulic (7). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 2 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.

NHTSA currently has 28 investigation files overlapping the 2001 S40. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

112
Complaints
16
Crashes
6
Fires
9
Injuries
0
Deaths

Total Complaints

112 filings

Crashes Reported

16 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
VEHICLE SPEED CONTROL9
ELECTRICAL SYSTEM7
SERVICE BRAKES, HYDRAULIC7
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS6
ENGINE AND ENGINE COOLING5
ENGINE5
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP4
VISIBILITY:SUN/MOON ROOF ASSEMBLY4
AIR BAGS3
STRUCTURE:BODY3
EXTERIOR LIGHTING:HEADLIGHTS3
AIR BAGS:FRONTAL3
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM3
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL3
UNKNOWN OR OTHER3

Recalls (2)

01V16900021/05/2001

EQUIPMENT:APPLIANCE:AIR CONDITIONER

VEHICLE DESCRIPTION: SEDAN AND WAGON PASSENGER VEHICLES. A DIODE IN THE ELECTRONIC CLIMATE CONTROL SYSTEM MAY HAVE A REDUCED SERVICE LIFE.

03V28400001/08/2003

EQUIPMENT:OTHER:LABELS

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Recent Complaints

20200716FireSTRUCTURE:BODY

ME AN MY HUSBAND WAS DRIVING THE CAR AN IT STARTED TO RUN HOT SO WE WENT AN GOT THE PART TO GO ON THE CAR AN WHEN WHEN WE GOT BACK TO MY FATHER IN LAW HOUSE THE CAR CUT OFF AN STARTED TO SMOKE REAL BAD THEN WENT INTO FLAMES AN WHEN WE FIRST GOT THE CAR WE GOT EVERYTHING FIX ON IT AN THEN WHEN YOU PLUG THE MONTIOR TO THE THE CAR IT SAID WE HAD TEN CODES UP THERE AN THEY WAS THE SAME CODES THAT WAS ON THE CAR AN WE KNOW WE HAD GOT EVERYTHING FIX ON THE CAR AN WE WAS STILL HAVING PROBLEMS WITH THE CAR NO WE OUT OF A CAR CAUSE IT WENT INTO FLAMES.

Mileage: 15,000

20200716FireELECTRICAL SYSTEM

ME AN MY HUSBAND WAS DRIVING THE CAR AN IT STARTED TO RUN HOT SO WE WENT AN GOT THE PART TO GO ON THE CAR AN WHEN WHEN WE GOT BACK TO MY FATHER IN LAW HOUSE THE CAR CUT OFF AN STARTED TO SMOKE REAL BAD THEN WENT INTO FLAMES AN WHEN WE FIRST GOT THE CAR WE GOT EVERYTHING FIX ON IT AN THEN WHEN YOU PLUG THE MONTIOR TO THE THE CAR IT SAID WE HAD TEN CODES UP THERE AN THEY WAS THE SAME CODES THAT WAS ON THE CAR AN WE KNOW WE HAD GOT EVERYTHING FIX ON THE CAR AN WE WAS STILL HAVING PROBLEMS WITH THE CAR NO WE OUT OF A CAR CAUSE IT WENT INTO FLAMES.

Mileage: 15,000

20200716FireENGINE

ME AN MY HUSBAND WAS DRIVING THE CAR AN IT STARTED TO RUN HOT SO WE WENT AN GOT THE PART TO GO ON THE CAR AN WHEN WHEN WE GOT BACK TO MY FATHER IN LAW HOUSE THE CAR CUT OFF AN STARTED TO SMOKE REAL BAD THEN WENT INTO FLAMES AN WHEN WE FIRST GOT THE CAR WE GOT EVERYTHING FIX ON IT AN THEN WHEN YOU PLUG THE MONTIOR TO THE THE CAR IT SAID WE HAD TEN CODES UP THERE AN THEY WAS THE SAME CODES THAT WAS ON THE CAR AN WE KNOW WE HAD GOT EVERYTHING FIX ON THE CAR AN WE WAS STILL HAVING PROBLEMS WITH THE CAR NO WE OUT OF A CAR CAUSE IT WENT INTO FLAMES.

Mileage: 15,000

20190813FUEL/PROPULSION SYSTEM

I BOUGHT A 2001 VOLVO S40 FROM TOM BLEVINS OWNER OF POPPLES GARAGE. THE ODOMETER QUIT WORKING AS SOON AS I BOUGHT IT. THE KEY WOULD GET STUCK IN THE IGNITION AND WOULD HAVE TO BE LEFT IN THE IGNITION. THE DRIVERS SIDE WINDOW GOT STUCK IN THE DOWN POSITION BECAUSE OF A FAULTY CONTROLLER. THE HOOD HYDRAULIC ARM THAT HOLDS THE HOOD UP WHEN IT'S RAISED DOES NOT WORK AND HAS TO BE PROPPED UP WITH A WOOD BLOCK. HEADLIGHTS AND TURN SIGNALS DO NOT WORK. THERE ARE MORE PROBLEMS TO DISCUSS BUT I AM OUT OF SPACE.

20190813STEERING

I BOUGHT A 2001 VOLVO S40 FROM TOM BLEVINS OWNER OF POPPLES GARAGE. THE ODOMETER QUIT WORKING AS SOON AS I BOUGHT IT. THE KEY WOULD GET STUCK IN THE IGNITION AND WOULD HAVE TO BE LEFT IN THE IGNITION. THE DRIVERS SIDE WINDOW GOT STUCK IN THE DOWN POSITION BECAUSE OF A FAULTY CONTROLLER. THE HOOD HYDRAULIC ARM THAT HOLDS THE HOOD UP WHEN IT'S RAISED DOES NOT WORK AND HAS TO BE PROPPED UP WITH A WOOD BLOCK. HEADLIGHTS AND TURN SIGNALS DO NOT WORK. THERE ARE MORE PROBLEMS TO DISCUSS BUT I AM OUT OF SPACE.

20190813VISIBILITY/WIPER

I BOUGHT A 2001 VOLVO S40 FROM TOM BLEVINS OWNER OF POPPLES GARAGE. THE ODOMETER QUIT WORKING AS SOON AS I BOUGHT IT. THE KEY WOULD GET STUCK IN THE IGNITION AND WOULD HAVE TO BE LEFT IN THE IGNITION. THE DRIVERS SIDE WINDOW GOT STUCK IN THE DOWN POSITION BECAUSE OF A FAULTY CONTROLLER. THE HOOD HYDRAULIC ARM THAT HOLDS THE HOOD UP WHEN IT'S RAISED DOES NOT WORK AND HAS TO BE PROPPED UP WITH A WOOD BLOCK. HEADLIGHTS AND TURN SIGNALS DO NOT WORK. THERE ARE MORE PROBLEMS TO DISCUSS BUT I AM OUT OF SPACE.

20190606ELECTRICAL SYSTEM

IGNITION KEY WILL NOT TURN PAST POSITION 2 ALLOWING FOR ENGINE STARTING. THE VEHICLE WITH STATIONARY IN PARK.

Mileage: 67,000

20190606ENGINE

IGNITION KEY WILL NOT TURN PAST POSITION 2 ALLOWING FOR ENGINE STARTING. THE VEHICLE WITH STATIONARY IN PARK.

Mileage: 67,000

20160807CrashELECTRICAL SYSTEM

I'VE CONTACTED VOLVO AND DEMANDED MY MONEY BACK AND THEY REFUSED, THIS IS MY NEXT STEP BEFORE TAKING THEM TO COURT FOR A MEASILY 2,500. THIS CAR HAS CAUSED ME A HEADACHE UNLIKE ANY OTHER, THE ELECTRICAL SYSTEM FAILS IN THIS CAR AND PASSES THROUGH IT MALFUNCTIONING ONE THING AFTER THE NEXT, MY BACK WINDOW WENT UP AND DOWN ON ITS OWN, HEATING AND COOLING SYSTEMS DO WHACKY THINGS WHICH RUINED THE CAR MAKING IT OVERHEAT EVEN AFTER SHOPS REPLACE SENSORS AND RADIATORS, THE MAIN SAFETY CONCERN WHICH VOLVO IS SUPPRESSING IS THAT THE ELECTRICAL GHOST ALSO AFFECTS THE BRAKING SYSTEM AND ACCELERATES, THIS IS A MAIN CONCERN WHEN YOU'RE ON AN EXPRESSWAY ESPECIALLY, IT ACCELERATES AND YOU CANNOT HOLD THE BRAKE DOWN HARD ENOUGH TO SLOW DOWN, AND IT'LL DO IT AT RANDOM, AND I KNOW THIS IS A PROBLEM WITH THIS YEAR VOLVO BECAUSE I HAVE A 1990 WHEN IT WAS VOLVO AND NOT BOUGHT MY AN AMERICAN COMPANY AND THAT CAR IS PERFECT, AND A COP TALKED TO ME FOR ABOUT AN HOUR JUST BEFORE THESE BIGGER ISSUES STARTED HA

Mileage: 190,000

20160807CrashFUEL/PROPULSION SYSTEM

I'VE CONTACTED VOLVO AND DEMANDED MY MONEY BACK AND THEY REFUSED, THIS IS MY NEXT STEP BEFORE TAKING THEM TO COURT FOR A MEASILY 2,500. THIS CAR HAS CAUSED ME A HEADACHE UNLIKE ANY OTHER, THE ELECTRICAL SYSTEM FAILS IN THIS CAR AND PASSES THROUGH IT MALFUNCTIONING ONE THING AFTER THE NEXT, MY BACK WINDOW WENT UP AND DOWN ON ITS OWN, HEATING AND COOLING SYSTEMS DO WHACKY THINGS WHICH RUINED THE CAR MAKING IT OVERHEAT EVEN AFTER SHOPS REPLACE SENSORS AND RADIATORS, THE MAIN SAFETY CONCERN WHICH VOLVO IS SUPPRESSING IS THAT THE ELECTRICAL GHOST ALSO AFFECTS THE BRAKING SYSTEM AND ACCELERATES, THIS IS A MAIN CONCERN WHEN YOU'RE ON AN EXPRESSWAY ESPECIALLY, IT ACCELERATES AND YOU CANNOT HOLD THE BRAKE DOWN HARD ENOUGH TO SLOW DOWN, AND IT'LL DO IT AT RANDOM, AND I KNOW THIS IS A PROBLEM WITH THIS YEAR VOLVO BECAUSE I HAVE A 1990 WHEN IT WAS VOLVO AND NOT BOUGHT MY AN AMERICAN COMPANY AND THAT CAR IS PERFECT, AND A COP TALKED TO ME FOR ABOUT AN HOUR JUST BEFORE THESE BIGGER ISSUES STARTED HA

Mileage: 190,000

20160807CrashEXTERIOR LIGHTING

I'VE CONTACTED VOLVO AND DEMANDED MY MONEY BACK AND THEY REFUSED, THIS IS MY NEXT STEP BEFORE TAKING THEM TO COURT FOR A MEASILY 2,500. THIS CAR HAS CAUSED ME A HEADACHE UNLIKE ANY OTHER, THE ELECTRICAL SYSTEM FAILS IN THIS CAR AND PASSES THROUGH IT MALFUNCTIONING ONE THING AFTER THE NEXT, MY BACK WINDOW WENT UP AND DOWN ON ITS OWN, HEATING AND COOLING SYSTEMS DO WHACKY THINGS WHICH RUINED THE CAR MAKING IT OVERHEAT EVEN AFTER SHOPS REPLACE SENSORS AND RADIATORS, THE MAIN SAFETY CONCERN WHICH VOLVO IS SUPPRESSING IS THAT THE ELECTRICAL GHOST ALSO AFFECTS THE BRAKING SYSTEM AND ACCELERATES, THIS IS A MAIN CONCERN WHEN YOU'RE ON AN EXPRESSWAY ESPECIALLY, IT ACCELERATES AND YOU CANNOT HOLD THE BRAKE DOWN HARD ENOUGH TO SLOW DOWN, AND IT'LL DO IT AT RANDOM, AND I KNOW THIS IS A PROBLEM WITH THIS YEAR VOLVO BECAUSE I HAVE A 1990 WHEN IT WAS VOLVO AND NOT BOUGHT MY AN AMERICAN COMPANY AND THAT CAR IS PERFECT, AND A COP TALKED TO ME FOR ABOUT AN HOUR JUST BEFORE THESE BIGGER ISSUES STARTED HA

Mileage: 190,000

20160112FireENGINE

CAR CAUGHT FIRE WITHOUT WARNING AS I WAS DRIVING IT. CAR HAD 93,000 AND HAD PASSED VA INSPECTION IN AUGUST. I PULLED OVER AND CALLED 911. BY THE TIME THE FIRE DEPARTMENT ARRIVED 3 MINUTES LATER, ENTIRE ENGINE WAS ENGULFED IN LARGE FLAMES. THE TEMPERATURE GAUGE NEVER INDICATED THE ENGINE WAS RUNNING HOT. USAA REMOVED THE VEHICLE, AND I DON'T KNOW WHETHER THEY WILL INSPECT IT FOR CAUSE, BUT I SUSPECT AN ELECTRICAL MALFUNCTION.

Mileage: 93,000

20151019FUEL/PROPULSION SYSTEM

THE VEHICLE IS UNABLE TO PASS INSPECTION. THE FOLLOWING PARTS WERE CHANGE AIR CLEANER ASSEMBLY, AIR CLEANER SENSOR, FUEL SYSTEM FILTER, FUEL SYSTEM VENT HOSE, FUEL SYSTEM GROUND STRAP, FUEL SYSTEM COVER, FUEL SYSTEM GASKET AND FUEL SYSTEM PUMP SENDER ASSEMBLY. MY SON HAD 3 TICKETS FOR NO INSPECTION. I RESEARCH THE VEHICLE AND IT STATED THAT PEOPLE PAY VOLVO $150.00 TO PASS THE INSPECTION. THE MECHANIC REPORTED THAT HE DID WORK ON ANOTHER VOLVO S40 2000 AND WHEN A COMPLAINT WAS PLACED THE VOLVO FIX THE PROBLEM. I BOUGHT ANOTHER VEHICLE BECAUSE I CANNOT EFFORT TO KEEP GETTING TICKETS AND PAYING TO REPLACE EVERYTHING ON MY VEHICLE.

20151019UNKNOWN OR OTHER

THE VEHICLE IS UNABLE TO PASS INSPECTION. THE FOLLOWING PARTS WERE CHANGE AIR CLEANER ASSEMBLY, AIR CLEANER SENSOR, FUEL SYSTEM FILTER, FUEL SYSTEM VENT HOSE, FUEL SYSTEM GROUND STRAP, FUEL SYSTEM COVER, FUEL SYSTEM GASKET AND FUEL SYSTEM PUMP SENDER ASSEMBLY. MY SON HAD 3 TICKETS FOR NO INSPECTION. I RESEARCH THE VEHICLE AND IT STATED THAT PEOPLE PAY VOLVO $150.00 TO PASS THE INSPECTION. THE MECHANIC REPORTED THAT HE DID WORK ON ANOTHER VOLVO S40 2000 AND WHEN A COMPLAINT WAS PLACED THE VOLVO FIX THE PROBLEM. I BOUGHT ANOTHER VEHICLE BECAUSE I CANNOT EFFORT TO KEEP GETTING TICKETS AND PAYING TO REPLACE EVERYTHING ON MY VEHICLE.

20141229EQUIPMENT

TL* THE CONTACT OWNS A 2001 VOLVO S40. THE CONTACT STATED THAT THE HEATER FAN STOPPED OPERATING AND THE DEFROSTER FUNCTION WAS AFFECTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 01V169000 (EQUIPMENT). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 113,000.

Mileage: 113,000

20141121SERVICE BRAKES

WHILE DRIVING BRAKE WARNING LIGHT WENT ON.BRAKE PEDAL GOT SOFT & SLOWLY WENT TO FLOOR. WHEN VEHICLE WAS CHECKED IT WAS DISCOVERED THAT THE BRAKE LINES TO REAR BRAKES HAD RUSTED THROUGH AND WERE LEAKING FLUID. MASTER CYLINDER WAS ALMOST EMPTY. THE BRAKE LINES ON THIS CAR ARE SUPPOSED TO BE MADE OF A RUST RESISTANT NICKEL/COPPER MATERIAL BUT THEY RUSTED THROUGH. *TR

Mileage: 107,000

20130819CrashAIR BAGS

TL* THE CONTACT OWNS A 2001 VOLVO S40. THE CONTACT WAS TRAVELING 40 MPH AND CRASHED HEAD-ON INTO ANOTHER VEHICLE. UPON IMPACT, THE AIR BAGS FAILED TO DEPLOY. THE CONTACT SUSTAINED HEAD AND NECK INJURIES. THE POLICE WERE NOTIFIED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE CONTACT WAS AWAITING DIAGNOSIS. THE MANUFACTURER WAS NOT CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 300,000. THE VIN WAS UNAVAILABLE.

Mileage: 30,000

20130421ENGINE

MY CAR VIBRATES WHENEVER I REACH 60 MPH AND CONTINUES TO VIBRATES IF I TRY TO ACCELERATE BUT STOPS WHEN I DECELERATE. I WAS TOLD IT COULD BE A BALANCE PROBLEM BUT WHY WOULD THE WHOLE CAR VIBRATE? I WAS ALSO TOLD IT MAY BE WORN OR OLD MOTOR MOUNTS, WHICH I BELIEVE THAT MORE THAN IT BEING A BALANCE PROBLEM. I JUST NEED TO KNOW FOR CERTAIN SO I KNOW WHAT TO HAVE REPLACED AND HOW MUCH I MAY HAVE TO SPEND. *TR

Mileage: 153,280

20130421WHEELS

MY CAR VIBRATES WHENEVER I REACH 60 MPH AND CONTINUES TO VIBRATES IF I TRY TO ACCELERATE BUT STOPS WHEN I DECELERATE. I WAS TOLD IT COULD BE A BALANCE PROBLEM BUT WHY WOULD THE WHOLE CAR VIBRATE? I WAS ALSO TOLD IT MAY BE WORN OR OLD MOTOR MOUNTS, WHICH I BELIEVE THAT MORE THAN IT BEING A BALANCE PROBLEM. I JUST NEED TO KNOW FOR CERTAIN SO I KNOW WHAT TO HAVE REPLACED AND HOW MUCH I MAY HAVE TO SPEND. *TR

Mileage: 153,280

20120801ENGINE

TL* THE CONTACT OWNS A 2001 VOLVO S40. THE CONTACT WAS DRIVING 35 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE ENGINE RPMS INCREASED EXCESSIVELY AS THE VEHICLE STALLED A SECOND TIME. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 107,000.

Mileage: 107,000

Compare 2001VOLVOS40 to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 2001 VOLVO S40 have?
The 2001 VOLVO S40 has 112 NHTSA complaints, 16 crashes, 6 fires, 9 injuries, and 0 deaths reported.
Are there any recalls for the 2001 VOLVO S40?
Yes, the 2001 VOLVO S40 has 2 recall(s). The most common affected component is EQUIPMENT:APPLIANCE:AIR CONDITIONER. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2001 VOLVO S40?
The most-complained component for the 2001 VOLVO S40 is VEHICLE SPEED CONTROL with 9 complaints. Other frequently reported areas include ELECTRICAL SYSTEM and SERVICE BRAKES, HYDRAULIC.
Is the 2001 VOLVO S40 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.