VOLVO 940 · model year

1991 VOLVO 940

11 NHTSA complaints, 1 crash report for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1991VOLVO940 carries 11 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 1 crash, 3 fires, 1 injury, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 940 is seats:front assembly:seat heater/cooler with 2 filings, followed by fuel system, gasoline:delivery:fuel pump (2) and structure:body:hatchback/liftgate:support device/strut (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 28 investigation files overlapping the 1991 940. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

11
Complaints
1
Crashes
3
Fires
1
Injuries
0
Deaths

Total Complaints

11 filings

Crashes Reported

1 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER2
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP2
STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT1
SEATS:FRONT ASSEMBLY:POWER ADJUST1
AIR BAGS:FRONTAL1
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE1
ELECTRICAL SYSTEM:WIRING1
AIR BAGS1
VEHICLE SPEED CONTROL:CRUISE CONTROL1

Recent Complaints

20051116FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

DT: THE CONTACT STATES THERE IS NHTSA RECALL 91V010000 CONCERNING THE FUEL SYSTEM GASOLINE DELIVERY: FUEL PUMP. THIS VEHICLE IS EXPERIENCING THE SAME PROBLEMS AS INDICATED IN THE RECALL, BUT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN. NO REPAIRS HAVE BEEN MADE AT THIS TIME. *AK

Mileage: 118,000

20020502VEHICLE SPEED CONTROL:CRUISE CONTROL

WHILE DRIVING AND SLOWING DOWN, SUDDENLY THE IDLE SPEED DROP SO LOW WHERE IT WILL CHOKE UP. DEALER CONTACTED.*JB

20020124FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

CONSUMER CONTACTED DEALER FOR RECALL 91V010000, BUT WAS UNABLE TO HAVE VEHICLE REPAIRED BECAUSE THIS VEHICLE WAS NOT INCLUDED IN RECALL DUE TO VIN. VEHICLE WAS EXPERIENCING THE SAME PROBLEMAS MENTIONED IN RECALL. PLEASE PROVIDE FURTHER DETAILS.*AK

20010530AIR BAGS

ACCORDING TO THE MANUFACTURER, THE AIRBAG SENSOR ON THIS VEHICLE CAN FAIL FOR NO APPARENT REASON, THEREBY DISABLING THE AIRBAG. IN OTHER WORDS, THE AIRBAG ON THIS VEHICLE IS NOT A RELIABLE SAFETY DEVICE. *AK

19990921ELECTRICAL SYSTEM:WIRING

CONSUMER IS UNABLE TO RECEIVE RECALL REPAIR (97V-166) DUE TO SCHEDULING PROBLEMS AND INABILITY TO GET VEHICLE TO DEALERSHIP. MJS

19980319AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE

CONSUMER WAS DRIVING WHEN SHE NOTICED THAT THE AIR BAG SENSOR (SRS LIGHT) WAS ILLUMINATED. CONSUMER TOOK VEHICLE IN TO DEALERSHIP AND WAS TOLD THAT THE SENSORS WERE GONE. TO REPLACE THE PART IT WOULD COST APPROXIMATELY $1,100 PLUS $200 TO INSTALL. *AK

19960923FireSEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

DRIVERS SEAT WARMING ELEMENT SHORTED, CAUSING FIRE.

19960715CrashAIR BAGS:FRONTAL

AIR BAG DID NOT DEPLOY IN THE ACCIDENT. *AK CONSUMER WAS INJURED IN ACCIDENT. *SLC

19960509FireSEATS:FRONT ASSEMBLY:POWER ADJUST

ELECTRICAL BOX IN SEAT SHORTED, CAUSING FIRE. *DSH

19960425STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

HATCHBACK CLOSES WITHOUT WARNING, DUE TO WORN OUT HYDRAULIC CYLINDERS. *DSH

19960417FireSEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

SEAT HEATER ELEMENT CAUGHT FIRE. *SD

Compare 1991VOLVO940 to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 1991 VOLVO 940 have?
The 1991 VOLVO 940 has 11 NHTSA complaints, 1 crashes, 3 fires, 1 injuries, and 0 deaths reported.
What are the most common problems with the 1991 VOLVO 940?
The most-complained component for the 1991 VOLVO 940 is SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER with 2 complaints. Other frequently reported areas include FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP and STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT.
Is the 1991 VOLVO 940 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.