VOLVO 740 · model year

1991 VOLVO 740

24 NHTSA complaints, 8 crash reports for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1991VOLVO740 carries 24 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 8 crashes, 1 fire, 7 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 740 is air bags:frontal with 6 filings, followed by air bags (3) and vehicle speed control (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 28 investigation files overlapping the 1991 740. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

24
Complaints
8
Crashes
1
Fires
7
Injuries
0
Deaths

Total Complaints

24 filings

Crashes Reported

8 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
AIR BAGS:FRONTAL6
AIR BAGS3
VEHICLE SPEED CONTROL2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS1
ELECTRICAL SYSTEM:WIRING1
ENGINE AND ENGINE COOLING:COOLING SYSTEM1
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE1
SEAT BELTS:FRONT:BUCKLE ASSEMBLY1
POWER TRAIN:AUTOMATIC TRANSMISSION1
STEERING:HYDRAULIC POWER ASSIST:PUMP1
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE1
STEERING:GEAR BOX (OTHER THAN RACK AND PINION)1
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM1
SEAT BELTS:FRONT:ANCHORAGE1
ELECTRICAL SYSTEM:IGNITION1

Recent Complaints

20160315AIR BAGS

TL* THE CONTACT OWNS A 1990 VOLVO 740GL (NA). WHILE DRIVING 30 MPH, THE DRIVER SIDE AIR BAG DEPLOYED WITHOUT WARNING. THE CONTACT SUSTAINED INJURIES TO BOTH ARMS, THE LEFT SHOULDER, AND BACK THAT REQUIRED MEDICAL ATTENTION. THE CABIN OF THE VEHICLE WAS FILLED WITH AIR BAG DEBRIS. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 248,865. UPDATED 05/03/16*LJ *CN

Mileage: 248,865

20050606CrashVEHICLE SPEED CONTROL

DT: THE OWNER TRIED TO PARK CAR AND WAS SLOWY GOING INTO THE PARKING SPACE. ALL OF SUDDEN THE CAR ACCERELATED AND IT CRASHED INTO A WALL OF A BUILDING. THEN, CAR SMOKED. OWNER SUSTAINED INJURIES . BEFORE THE CAR TOOK OFF THE OWNER WAS GOING 1-2 MPH. THE AIR BAG DEPLOYED AND INJURED THE OWNER'S ARM.*AK

Mileage: 140,000

20050405AIR BAGS:SIDE/WINDOW

WHILE DRIVING 40 MPH DRIVER'S SIDE AIRBAG DEPLOYED INADVERTENTLY. DRIVER SUSTAINED INJURIES ARM, CHEST, AND FACE INJURIES. *AK

Mileage: 105,000

20040316ELECTRICAL SYSTEM:IGNITION

WHILE DRIVING 45 MPH VEHICLE STALLED. CONSUMER TRIED TO RESTART VEHICLE, AND AFTER 60 SECONDS THE VEHICLE STARTED UP AGAIN. CONSUMER WAS ABLE TO DRIVE THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK

20030603SEAT BELTS:FRONT:ANCHORAGE

THE DRIVER AND PASSENGER SEAT BELTS BROKE FROM THE ANCHORING AT THE BOTTOM DUE TO DETERIORATION OF THE PLASTIC RELEASE BUTTON. *AK *CB *NLM

Mileage: 130,000

20021030CrashAIR BAGS:FRONTAL

WHILE DRIVING THE VEHICLE HAD STOP ON A TRAFIC LIGHT AND THEN BEARLY REALESED THE BRAKE PAD AND INPACTED THE FRONT VEHICLE THAT LET THE AIR BAGS DEPLOY. MANUFACTOR WAS CONTACTED AND STATED THAT THE RETRAINT SYSTEM PERFORM PROPERLY AND THERE WAS EVIDENCE OF PRIOR ACCIDENT THAT IT WAS DONE SIX YEARS BEFORE WHERE THE ACCIDENT WAS MAJOR AND AIR BAGS DID NOT DEPLOY. TS

20001024FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

IN MAY 2000, I HAD A PROBLEM WITH MY CAR EITHER NOT STARTING, AND IF IT DID START IT WOULD STALL AT ANY TIME. THIS SEEMS SIMULAR TO THE INCIDENT WITH THE RECENT COURT ORDERED RECALL OF THE FORD VEHICLE WITH THE FAULTY IGNITION UNIT WHICH CAUSES THE CARS TO STALL AT ANY TIME. IN MY SITUATION, I WAS TOLD THAT THE PART THAT WAS ACTUALLY CAUSING THE PROBLEM COULD NOT BE ISOLATED DOWN TO A SINGLE ITEM. THE PROBLEM THAT I WAS HAVING WAS NEVER DUPLICATED BY THE VOLVO DEALER THAT LOOKED AT IT. THEY KNEW FROM EXPERIENCE THAT THE PROBLEM WAS ONE OF THREE COMPONENTS, THE FUEL PUMP RELAY - P/N 3523608, INJECTOR RELAY - P/N 1323592-1, AND THE ENGINE SPEED SENSOR - P/N 2719949. CHANGING THESE PARTS WAS A NORMAL PROCEDURE FOR THIS SITUATION, I WAS TOLD BY THE VOLVO SERVICE ADVISER. AT THE TIME HE ALSO TOLD ME THAT THEY GET 3 TO 4 OF THESE PROBLEMS IN A MONTH, AND HE DIDN'T SEEM CONCERNED FOR THE POTENTIAL DANGER WITH THE CAR CUTTING OFF WHILE DRIVING, OR THE FACT THAT HE WAS CHANGING TWO PARTS THAT

20000918STEERING:GEAR BOX (OTHER THAN RACK AND PINION)

I TOOK MY CAR IN WHEN THE RED LIGHT ON THE DASHBOARD FOR AIR BAG LIGHTS COMING ON. THE FAIRFAX VOVLO DEALER ESTIMATED MY REPAIRS TO BE $1400.00. I FIND THIS OUTRAGEOUS, THE PART ALONE WAS $1100. I WOULD LIKE TO KNOW IF ANYONE ELSE HAS HAD THIS PROBLEM AND OR IS THIS A ONE TIME CASE. I WILL ALSO SEND AN E-MAIL TO VOLVO. *AK

20000908POWER TRAIN:AUTOMATIC TRANSMISSION

TRANSMISSION FAILED. YH

20000908STEERING:HYDRAULIC POWER ASSIST:PUMP

STEERING PUMP WAS BROKEN. YH

20000908ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE FAILED. YH

20000908AIR BAGS

AIR BAG MALFUNCTONED. YH

19991214CrashAIR BAGS:FRONTAL

FALSE DEPLOYMENT OF AIR BAG CAUSED INJURY TO CONSUMER. (ATTORNEY FOR CONSUMER). MJS

19991109AIR BAGS

WHILE SITTING IDLE AT A STOP LIGHT THE SRS LIGHT CAME ON AND STAYED ON.CONSUMER CONTACTED AN INDEPENDENT VOLVE SERVICE CENTER, AND HAD IT DIAGNOSED WITH A FAILURE OF THE AIR BAG CRASH SENSOR. *AK

19990804CrashAIR BAGS:FRONTAL

VEHICLE WA SIN AN ACCIDENT. UPON IMPACT, AIRBAGS DEPLOYED, BUT DIDN'T INFLATE. *AK

19990511CrashAIR BAGS:FRONTAL

VEHICLE WAS INVOLVED IN A COLLISION AT 5 MPH . AFTER THE VEHICLE WAS AT A COMPLETE STOP AIRBAG DEPLOYED, CAUSING THE DRIVER TO SUSTAIN MINOR INJURIES. THE MANUFACTURER WILL BE NOTIFIED. *AK

19980425AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE

SRS LIGHT INDICATES NOT FUNCTIONAL. IN ADDITION, CENTER/REAR SEAT BELT PLASTIC COVER OVER MALE PORTION OF LATCH CONTINUALLY COMES OFF, CAUSING AN INSIDE PART TO FALL OUT.

19980425SEAT BELTS:FRONT:BUCKLE ASSEMBLY

SRS LIGHT INDICATES NOT FUNCTIONAL. IN ADDITION, CENTER/REAR SEAT BELT PLASTIC COVER OVER MALE PORTION OF LATCH CONTINUALLY COMES OFF, CAUSING AN INSIDE PART TO FALL OUT.

19961231ENGINE AND ENGINE COOLING:COOLING SYSTEM

WATER PUMP FAILED.

19960815AIR BAGS:FRONTAL

VEHICLE WAS STRUCK IN FRONT AND AIR BAG DEPLOYED HALF OF THE WAY AND THEN IT BURNT WITHOUT INFLATING ALL THE WAY.*AK

Compare 1991VOLVO740 to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 1991 VOLVO 740 have?
The 1991 VOLVO 740 has 24 NHTSA complaints, 8 crashes, 1 fires, 7 injuries, and 0 deaths reported.
What are the most common problems with the 1991 VOLVO 740?
The most-complained component for the 1991 VOLVO 740 is AIR BAGS:FRONTAL with 6 complaints. Other frequently reported areas include AIR BAGS and VEHICLE SPEED CONTROL.
Is the 1991 VOLVO 740 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.