NHTSA

Defect investigations

NHTSA opens defect investigations when complaint patterns suggest a possible safety risk. Browse all 4,161 investigations, including 98 currently open.

According to the National Highway Traffic Safety Administration (NHTSA), the agency Office of Defects Investigation has opened 4,161 formal defect investigations into U.S. vehicles as of June 2026. Each investigation can precede a recall; see our methodology for how these federal case files are tracked.

4,161
Total
98
Open
2325
Preliminary
868
Engineering
210
Recall Queries
Status: All Open
Type: All PEEARQ
PE02097 Preliminary Evaluation Closed
2002-12-20

VELVET RIDE SUSPENSION

PE02093 Preliminary Evaluation Closed
2002-12-17

2002 TRAILBLAZER/ENVOY FUEL TANK LEAKS

PE02095 Preliminary Evaluation Closed
2002-12-11

INTEGRAL HUB AND BEARING ASSEMBLY

VOLVO VOLVO

EA02036 Engineering Analysis Closed
2002-12-11

ABS CORROSION EXTENDS STOPPING DIST

FREIGHTLINER FREIGHTLINER

PE02094 Preliminary Evaluation Closed
2002-12-11

INTEGRAL HUB AND BEARING ASSEMBLY

MACK MACK

EA02035 Engineering Analysis Closed
2002-12-06

OVERHEATING FRONT AND REAR BRAKES

EA02034 Engineering Analysis Closed
2002-12-03

OVERHEATING FRONT AND REAR BRAKES

INTERNATIONAL INTERNATIONAL

PE02092 Preliminary Evaluation Closed
2002-12-03

INTEGRAL HUB AND BEARING ASSEMBLY

INTERNATIONAL INTERNATIONAL

PE02091 Preliminary Evaluation Closed
2002-12-03

FRONT AXLE BEARING FAILURE

PETERBILT PETERBILT

PE02090 Preliminary Evaluation Closed
2002-11-29

ENGINE COMPARTMENT INSULATION SAGGING

DP02011 Defect Petition Closed
2002-11-26

TIRE FAILURE

EA02033 Engineering Analysis Closed
2002-11-26

BALL JOINT SEPARATION

CHRYSLER CHRYSLER

PE02088 Preliminary Evaluation Closed
2002-11-22

INTEGRAL HUB AND BEARING ASSEMBLY

FREIGHTLINER FREIGHTLINER

PE02089 Preliminary Evaluation Closed
2002-11-21

WELD IN TRAILER FLOOR FRAME (OMITTED)

PE02087 Preliminary Evaluation Closed
2002-11-19

LUG BOLT FAILURE AT WHEELS

PE02085 Preliminary Evaluation Closed
2002-11-18

WHEEL STUD FRACTURE

FORD WINDSTAR

EA02032 Engineering Analysis Closed
2002-11-18

SAFETY BELT ASSEMBLY FAILURE

PE02084 Preliminary Evaluation Closed
2002-11-18

BRAKE LIGHT SWITCH OPERATION

PE02086 Preliminary Evaluation Closed
2002-11-18

REAR AXLE TRAILING ARM FAILURE

EA02031 Engineering Analysis Closed
2002-11-15

STEERING COLUMN LOCKUP

PE02083 Preliminary Evaluation Closed
2002-11-12

REAR VIEW MIRROR STEM FAILURES

PE02082 Preliminary Evaluation Closed
2002-11-06

SAFETY BELT CINCHING LATCH PLATE

DP02010 Defect Petition Closed
2002-11-05

2000/2001 SUZUKI GSXR-750 TRANSMISSION

SUZUKI SUZUKI

PE02081 Preliminary Evaluation Closed
2002-10-28

AUTOMATIC TRANSMISSION SUDDEN DOWNSHIFT

PE02080 Preliminary Evaluation Closed
2002-10-22

FRONT SUSPENSION COIL SPRING FRACTURE

FORD TAURUS

EA02030 Engineering Analysis Closed
2002-10-22

ENGINE COMPARTMENT FIRES

PE02079 Preliminary Evaluation Closed
2002-10-22

ENGINE COMPARTMENT FIRE

RQ02013 Recall Query Closed
2002-10-18

ENGINE STALLING POST-RECALL

PE02078 Preliminary Evaluation Closed
2002-10-18

ENGINE COMPARTMENT FIRES

NISSAN ALTIMA

EA02029 Engineering Analysis Closed
2002-10-16

HOOD LATCH FAILURE

JEEP GRAND CHEROKEE

PE02077 Preliminary Evaluation Closed
2002-10-15

MOTORCYCLE COOLANT SPRAY ONTO REAR TIRE

PE02076 Preliminary Evaluation Closed
2002-10-10

LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLY

PE02073 Preliminary Evaluation Closed
2002-10-10

MOTORCYCLE WHEEL CATASTROPHIC FAILURES

PE02075 Preliminary Evaluation Closed
2002-10-09

INFANT CAR SEAT SEPARATION FROM BASE

PE02074 Preliminary Evaluation Closed
2002-10-09

ENGINE COMPARTMENT FIRES

PE02072 Preliminary Evaluation Closed
2002-10-02

SEAT FRAME BRACKET FAILURE

HONDA ACCORD

PE02071 Preliminary Evaluation Closed
2002-10-01

CNG TANK EXPLODING IN A FIRE

PE02070 Preliminary Evaluation Closed
2002-10-01

ALLEGED BRAKE HOSE FAILURES

FORD FORD

DP02009 Defect Petition Closed
2002-09-30

FRAME CRACKS

DODGE DAKOTA

EA02028 Engineering Analysis Closed
2002-09-30

ERRATIC FUEL GAUGE

PE02069 Preliminary Evaluation Closed
2002-09-27

BRAKE DRUM

PE02067 Preliminary Evaluation Closed
2002-09-25

ALLEGED FAILURE OF 2ND ROW SEATBELT ALR

PE02068 Preliminary Evaluation Closed
2002-09-24

FUEL TANK LEAK

EA02026 Engineering Analysis Closed
2002-09-10

VOLVO S40/V40 MY 2000-2001

VOLVO VOLVO

EA02027 Engineering Analysis Closed
2002-09-10

ENGINE STALLING

MAZDA TRIBUTE

RQ02012 Recall Query Closed
2002-09-10

FRONT CONTROL ARM BALL JOINTS

EA02022 Engineering Analysis Closed
2002-09-09

ENGINE STALLING

EA02023 Engineering Analysis Closed
2002-09-09

FRONT SUSP COLLAPSE/WHEEL SEPARATION

PE02065 Preliminary Evaluation Closed
2002-09-06

ROAD WHEEL & TIRE FAILURES

EA02025 Engineering Analysis Closed
2002-09-06

SPEED CONTROL DEACTIVATION SWITCH FIRES

PE02066 Preliminary Evaluation Closed
2002-09-06

ENGINE STALL DUE TO FUEL STARVATION

EA02021 Engineering Analysis Closed
2002-09-06

FRONT SUSPENSION U-BOLTS LOOSEN OR BREAK

VOLVO VOLVO

EA02024 Engineering Analysis Closed
2002-09-05

FUEL PUMP-RELATED MOTORCYCLE STALLING

DP02008 Defect Petition Closed
2002-09-03

ENGINE COOLANT BOILS OVER

RQ02011 Recall Query Closed
2002-08-29

FUEL TANK FATIGUE CRACKING

EA02020 Engineering Analysis Closed
2002-08-29

DRIVER'S AIR BAG SYSTEM FAILURE

NISSAN ALTIMA

DP02007 Defect Petition Closed
2002-08-22

FUEL-FED FIRES

EA02019 Engineering Analysis Closed
2002-08-22

SEAT FIRES

VOLVO VOLVO

PE02064 Preliminary Evaluation Closed
2002-08-22

TURN SIGNAL FAILURE

CHEVROLET CHEVROLET

EA02018 Engineering Analysis Closed
2002-08-19

RAPID TIRE DEFLATION

FORD PICKUP

EA02017 Engineering Analysis Closed
2002-08-16

BURN INJURIES DUE TO AIR BAG DEPLOYMENT

PE02063 Preliminary Evaluation Closed
2002-08-14

WHEEL WELD FRACTURE

PE02062 Preliminary Evaluation Closed
2002-08-13

BALL JOINT

PE02060 Preliminary Evaluation Closed
2002-08-08

ABS TONE RING CORRODES ABS ACTUATION

PE02061 Preliminary Evaluation Closed
2002-08-07

ABS TONE RING CORRODES CAUSING UNINTENDE

FREIGHTLINER FREIGHTLINER

EA02016 Engineering Analysis Closed
2002-08-06

NON-CRASH ENGINE COMPARTMENT FIRES

KIA KIA

EA02015 Engineering Analysis Closed
2002-08-01

THROTTLE STICKING CLOSED

PE02059 Preliminary Evaluation Closed
2002-08-01

FIFTH WHEEL KINGPIN BOX BROKEN WELDS

EA02014 Engineering Analysis Closed
2002-07-31

ENGINE COMPARTMENT FIRES

EA02013 Engineering Analysis Closed
2002-07-25

SEAT BELT ROUTING GUIDE ON CARSEAT BASE

RQ02010 Recall Query Closed
2002-07-19

FUEL FILTER QUICK CONNECT FITTING

PE02058 Preliminary Evaluation Closed
2002-07-19

FUEL HOSE ABRASION

PE02057 Preliminary Evaluation Closed
2002-07-17

ALLEGED TREAD SEPARATION

EA02012 Engineering Analysis Closed
2002-07-15

INADVERTENT SIDE-IMPACT AIR BAG DEPLOYME

BMW 2002

PE02056 Preliminary Evaluation Closed
2002-07-09

TREAD SEPERATION. MADE BETWEEN 1997-1999

EA02009 Engineering Analysis Closed
2002-07-02

AIR BAG NON DEPLOY

EA02011 Engineering Analysis Closed
2002-07-02

SAFETY BELT ASSEMBLY FAILURE

FORD FORD

PE02055 Preliminary Evaluation Closed
2002-07-02

FRONT SUSPENSION LOWER CONTROL ARM

HYUNDAI HYUNDAI

EA02010 Engineering Analysis Closed
2002-07-02

MIS-ASSEMBLED AIRBAG CLOCKSPRING

FORD FORD

PE02053 Preliminary Evaluation Closed
2002-07-01

CARBON MONOXIDE INTRUSION

PE02054 Preliminary Evaluation Closed
2002-07-01

STEERING COLUMN LOCKUP

PE02052 Preliminary Evaluation Closed
2002-06-20

FUEL SPILL DURING REFUELING

PE02051 Preliminary Evaluation Closed
2002-06-17

SAFETY BELT BUCKLE MALFUNCTION

KIA KIA

PE02050 Preliminary Evaluation Closed
2002-06-13

ENGINE COMPARTMENT FIRES

EA02008 Engineering Analysis Closed
2002-06-10

WATER INTRUSION INTO AIRBAG MONITOR

MERCURY MERCURY

PE02047 Preliminary Evaluation Closed
2002-06-05

WHEELCHAIR LIFT PLATFORM

PE02046 Preliminary Evaluation Closed
2002-06-05

OVERHEATING FRONT BRAKES

PE02048 Preliminary Evaluation Closed
2002-06-05

SAFETY BELT ASSEMBLY

DP02006 Defect Petition Closed
2002-06-05

VEHICLE ROLLOVER

PE02049 Preliminary Evaluation Closed
2002-06-03

TIRE VALVE

EA02007 Engineering Analysis Closed
2002-05-31

ALUMINUM ALLOY WHEEL DENTING

EA02006 Engineering Analysis Closed
2002-05-31

WINDSHIELD WIPER FAILURE

EA02005 Engineering Analysis Closed
2002-05-17

DRIVER DOOR ELECTRICAL FIRES

PE02045 Preliminary Evaluation Closed
2002-05-17

HOOD LATCH

PE02043 Preliminary Evaluation Closed
2002-05-01

FUEL PUMP/STALLING

PE02044 Preliminary Evaluation Closed
2002-05-01

FRONT SUSPENSION LOWER CONTROL ARM

DP02004 Defect Petition Closed
2002-04-30

ENGINE SEIZURE

DP02005 Defect Petition Closed
2002-04-25

SUDDEN ACCELERATION

PE02042 Preliminary Evaluation Closed
2002-04-22

SEAT BELT RETRACTOR

PE02041 Preliminary Evaluation Closed
2002-04-19

RETENTION NUT LOOSENING AND SEPARATION

Understanding NHTSA Investigations

Preliminary Evaluation (PE)

Initial assessment of a potential safety defect, typically opened after receiving multiple consumer complaints about similar issues.

Engineering Analysis (EA)

In-depth technical evaluation that may include testing, data collection from manufacturers, and detailed defect analysis.

Recall Query (RQ)

Evaluation of the effectiveness of a previously issued recall remedy, often triggered when complaints persist after a recall.

Investigation Outcomes

Investigations may result in a voluntary recall by the manufacturer, a mandatory recall order, or closure if no defect is found.

Data from NHTSA Office of Defects Investigation. PlainCars does not rate or recommend vehicles. about how PlainCars sources NHTSA data.