NHTSA

Defect investigations

NHTSA opens defect investigations when complaint patterns suggest a possible safety risk. Browse all 4,161 investigations, including 98 currently open.

According to the National Highway Traffic Safety Administration (NHTSA), the agency Office of Defects Investigation has opened 4,161 formal defect investigations into U.S. vehicles as of June 2026. Each investigation can precede a recall; see our methodology for how these federal case files are tracked.

4,161
Total
98
Open
2325
Preliminary
868
Engineering
210
Recall Queries
Status: All Open
Type: All PEEARQ
PE03056 Preliminary Evaluation Closed
2003-12-08

UNDER-RATED ELECTRICAL FUSE

PE03055 Preliminary Evaluation Closed
2003-12-04

MOTORCYCLE STALLING

PE03054 Preliminary Evaluation Closed
2003-12-01

FUEL LINE LEAKAGE

BMW BMW

EA03025 Engineering Analysis Closed
2003-11-25

DRIVERS SIDE DASH FIRE

AUDI AUDI

RQ03009 Recall Query Closed
2003-11-21

WHEEL SEPARATIONS

PE03053 Preliminary Evaluation Closed
2003-11-20

FUEL LINE FITTING LEAKS

EA03024 Engineering Analysis Closed
2003-11-19

EXTENDED STOPPING DISTANCES

SUBARU SUBARU

EA03023 Engineering Analysis Closed
2003-11-19

UPPER BALL JOINT SEPARATION

PE03052 Preliminary Evaluation Closed
2003-11-19

DRIVER SEAT OVERHEATS/BURNS

EA03022 Engineering Analysis Closed
2003-11-12

STRICK WHEEL-END FAILURES

EA03021 Engineering Analysis Closed
2003-11-04

FRONT SUSPENSION COIL SPRING FRACTURE

PE03051 Preliminary Evaluation Closed
2003-11-04

ROOF SEPARATION

RP03001 RP Closed
2003-10-31

BRAKE/ACCELERATOR PEDAL APPLICATION

PE03050 Preliminary Evaluation Closed
2003-10-30

FUEL RAIL LEAKAGE

RQ03008 Recall Query Closed
2003-10-23

BRAKE LIGHT SWITCH FAILURE

FORD TAURUS

PE03049 Preliminary Evaluation Closed
2003-10-23

TAILGATE CABLE BREAKAGE

PE03048 Preliminary Evaluation Closed
2003-10-17

OVERHEATED EXHAUST COMPONENTS

RQ03007 Recall Query Closed
2003-10-14

SEAT BELT BUCKLE FALSE LATCH/MALFUNCTION

KIA SPORTAGE

DP03007 Defect Petition Closed
2003-10-14

UNINTENDED VEHICLE ACCELERATION

PE03047 Preliminary Evaluation Closed
2003-10-14

FUEL TANK SENDING UNIT SEAL LEAK

PE03046 Preliminary Evaluation Closed
2003-10-14

LATERAL CROSSMEMBERS CRACKING

EA03020 Engineering Analysis Closed
2003-10-07

PASSENGER AIR BAG LID FAILURE

VOLKSWAGEN VOLKSWAGEN

PE03045 Preliminary Evaluation Closed
2003-10-01

LATCH CONNECTOR FAILURE

PE03044 Preliminary Evaluation Closed
2003-09-26

ACCELERATOR PEDAL SENSOR FAILURE (ETC)

PE03043 Preliminary Evaluation Closed
2003-09-23

THROTTLE FAILS TO RETURN TO IDLE

DP03006 Defect Petition Closed
2003-09-23

SEAT BACK FAILURE

PE03042 Preliminary Evaluation Closed
2003-09-17

WINDSHIELD WIPER FAILURE

OLDSMOBILE OLDSMOBILE

EA03019 Engineering Analysis Closed
2003-09-15

POWER RACK AND PINION STEERING FAILURE

PONTIAC GRAND PRIX

EA03018 Engineering Analysis Closed
2003-09-09

IGNITION-PARK INTERLOCK SYSTEM

HONDA HONDA

EA03017 Engineering Analysis Closed
2003-09-09

IGNITION-PARK INTERLOCK

HONDA HONDA

PE03041 Preliminary Evaluation Closed
2003-09-02

FIFTH WHEEL KINPIN BOX FAILURE

EA03016 Engineering Analysis Closed
2003-08-29

AXLE FAILURE WITH WHEEL SEPARATION

EA03015 Engineering Analysis Closed
2003-08-28

FUEL RAIL LEAKAGE

KIA KIA

PE03040 Preliminary Evaluation Closed
2003-08-22

UNLATCHING OF THE CARRY HANDLE

EA03014 Engineering Analysis Closed
2003-08-22

INADVERTENT SIDE AIR BAG DEPLOYMENT

RQ03006 Recall Query Closed
2003-08-15

REFUELING SPIT BACK

KIA SEPHIA

EA03013 Engineering Analysis Closed
2003-08-13

ENGINE COOLING FAN BLADE FAILURE

PE03038 Preliminary Evaluation Closed
2003-08-11

UNINTENDED REAR WHEEL LOCKUP

PE03039 Preliminary Evaluation Closed
2003-08-11

REAR SUSPENSION COLLAPSE

HONDA HONDA

PE03037 Preliminary Evaluation Closed
2003-07-29

MOTORCYCLE FIRES

PE03036 Preliminary Evaluation Closed
2003-07-29

U-BOLT/FRAME INTERFERENCE

PE03035 Preliminary Evaluation Closed
2003-07-25

DRIVERS SIDE DASHBOARD FIRE

AUDI AUDI

EA03012 Engineering Analysis Closed
2003-07-25

REAR BRAKE LINE FAILURE

FORD CROWN VICTORIA

PE03033 Preliminary Evaluation Closed
2003-07-23

CAM CHAIN TENSIONER (CCT)

SUZUKI SUZUKI

PE03034 Preliminary Evaluation Closed
2003-07-23

PASSENGER DOOR INTERLOCK MALFUNCTION

DP03003 Defect Petition Closed
2003-07-17

UNINTENDED ENGINE SPEED INCREASE/SA

LEXUS LEXUS

EA03011 Engineering Analysis Closed
2003-07-17

AUTO TRANS IGNITION-PARK INTERLOCK

PE03032 Preliminary Evaluation Closed
2003-07-16

FRONT SUSP. UPPER BALL JOINT FAILURE

PE03030 Preliminary Evaluation Closed
2003-07-14

SAFETY BELT BUCKLE FAILURE

MAZDA MAZDA

PE03031 Preliminary Evaluation Closed
2003-07-14

FRONT SUSPENSION COIL SPRING FRACTURE

DP03005 Defect Petition Closed
2003-07-11

BRAKE ROTOR WARPAGE

NISSAN NISSAN

DP03004 Defect Petition Closed
2003-07-09

ABS ECU AND TRAILER BRAKE MODULATOR

PE03029 Preliminary Evaluation Closed
2003-07-08

BRAKING SYSTEM/ABS

SUBARU SUBARU

PE03028 Preliminary Evaluation Closed
2003-07-07

ALTERNATOR FAILURES

EA03010 Engineering Analysis Closed
2003-07-02

FRONTAL AIR BAG NON-DEPLOYMENT IN CRASH

EA03009 Engineering Analysis Closed
2003-06-30

ENGINE COMPARTMENT FIRES

PE03027 Preliminary Evaluation Closed
2003-06-30

STRICK SEMI TRAILER HUB FAILURES

PE03026 Preliminary Evaluation Closed
2003-06-12

STEEL WHEEL RIM FRACTURE

EA03008 Engineering Analysis Closed
2003-06-11

FUEL TANK LEAKS

PE03025 Preliminary Evaluation Closed
2003-06-09

STEERING ARM SEPARATION

INTERNATIONAL INTERNATIONAL

PE03024 Preliminary Evaluation Closed
2003-06-04

HEADLIGHT SEPARATES

PE03023 Preliminary Evaluation Closed
2003-06-04

STEERING SHAFT BOLT BINDS ON COVER

INTERNATIONAL INTERNATIONAL

PE03021 Preliminary Evaluation Closed
2003-05-23

PASSENGER SIR DOOR MOUNTING STUD FAILURE

VOLKSWAGEN VOLKSWAGEN

PE03022 Preliminary Evaluation Closed
2003-05-23

UNINTENDED SIDE STAND DEPLOYMENT

PE03020 Preliminary Evaluation Closed
2003-05-21

FRONT SEAT BACK RECLINER ATTACHMENT

MERCURY MOUNTAINEER

PE03019 Preliminary Evaluation Closed
2003-05-15

STEERING WHEEL HEATER OVERHEATS

DP03002 Defect Petition Closed
2003-05-07

STEERING COLUMN SEPARATION

DODGE DODGE

EA03007 Engineering Analysis Closed
2003-05-06

ENGINE STALL

PE03018 Preliminary Evaluation Closed
2003-05-01

AXLE BREAKAGE

EA03006 Engineering Analysis Closed
2003-04-29

REAR SUSPENSION SEPARATION/FAILURE

INTERNATIONAL INTERNATIONAL

EA03005 Engineering Analysis Closed
2003-04-23

REAR AXLE TRAILING ARM FAILURE

PE03017 Preliminary Evaluation Closed
2003-04-17

HEADLAMPS FLICKER OFF AND ON

PE03013 Preliminary Evaluation Closed
2003-04-15

IGNITION-PARK INTERLOCK SYSTEM

HONDA HONDA

PE03014 Preliminary Evaluation Closed
2003-04-15

IGNITION-PARK INTERLOCK SYSTEM

HONDA HONDA

PE03015 Preliminary Evaluation Closed
2003-04-15

ENGINE COOLING FAN BLADE SEPARATION

VOLKSWAGEN VOLKSWAGEN

PE03016 Preliminary Evaluation Closed
2003-04-15

ENGINE COMPARTMENT FIRES

KIA KIA

EA03004 Engineering Analysis Closed
2003-04-10

WHEEL STUD FRACTURE

PE03012 Preliminary Evaluation Closed
2003-04-09

POWER STEERING HOSE FAILURE

EA03003 Engineering Analysis Closed
2003-04-09

OVERHEATING FRONT AND REAR BRAKES

EA03002 Engineering Analysis Closed
2003-04-08

BRAKE LIGHT SWITCH

RQ03005 Recall Query Closed
2003-04-08

AUTO TRANS IGNITION-PARK INTERLOCK

DP03001 Defect Petition Closed
2003-03-26

IMPROPER FRONTAL AIR BAG PERFORMANCE

HYUNDAI HYUNDAI

PE03011 Preliminary Evaluation Closed
2003-03-14

INADVERTENT SIDE AIR BAG DEPLOYMENT

LINCOLN LINCOLN

RQ03004 Recall Query Closed
2003-03-11

REAR BRAKE LINE FAILURE

FORD FORD

PE03010 Preliminary Evaluation Closed
2003-02-27

THROTTLE CONTROL FAILURE

PE03009 Preliminary Evaluation Closed
2003-02-25

FRACTURE OF THE STEEL WHEEL RIM

FORD CROWN VICTORIA

PE03008 Preliminary Evaluation Closed
2003-02-24

ENGINE COMPARTMENT FIRES

PE03006 Preliminary Evaluation Closed
2003-02-13

POWER STEERING HOSE ASSEMBLY LEAKAGE

PE03005 Preliminary Evaluation Closed
2003-02-07

FRONT BRAKE AIR HOSE LEAKS

FREIGHTLINER FREIGHTLINER

PE03007 Preliminary Evaluation Closed
2003-02-07

POWER CABLE GROUNDING

EA03001 Engineering Analysis Closed
2003-01-27

CNG TANK EXPLOSION

FORD FORD

PE03004 Preliminary Evaluation Closed
2003-01-27

FUEL HOSE LEAKS

PE03003 Preliminary Evaluation Closed
2003-01-16

FUEL TANK LEAKS

VOLVO VOLVO

RQ03003 Recall Query Closed
2003-01-08

ENGINE CRADLE SEPARATION

PE03002 Preliminary Evaluation Closed
2003-01-06

FRONTAL AIR BAG NON-DEPLOYMENT IN CRASH

MERCURY MERCURY

RQ03002 Recall Query Closed
2003-01-03

BALL JOINT SEPARATION

PE03001 Preliminary Evaluation Closed
2003-01-03

ENGINE STALL

RQ03001 Recall Query Closed
2003-01-02

POWER RACK AND PINION STEERING FAILURE

OLDSMOBILE SILHOUETTE

PE02096 Preliminary Evaluation Closed
2002-12-26

REAR AXLE FAILURE

EA02037 Engineering Analysis Closed
2002-12-23

TURN SIGNAL FAILURES

OLDSMOBILE OLDSMOBILE

Understanding NHTSA Investigations

Preliminary Evaluation (PE)

Initial assessment of a potential safety defect, typically opened after receiving multiple consumer complaints about similar issues.

Engineering Analysis (EA)

In-depth technical evaluation that may include testing, data collection from manufacturers, and detailed defect analysis.

Recall Query (RQ)

Evaluation of the effectiveness of a previously issued recall remedy, often triggered when complaints persist after a recall.

Investigation Outcomes

Investigations may result in a voluntary recall by the manufacturer, a mandatory recall order, or closure if no defect is found.

Data from NHTSA Office of Defects Investigation. PlainCars does not rate or recommend vehicles. about how PlainCars sources NHTSA data.