NHTSA

Defect investigations

NHTSA opens defect investigations when complaint patterns suggest a possible safety risk. Browse all 4,161 investigations, including 98 currently open.

According to the National Highway Traffic Safety Administration (NHTSA), the agency Office of Defects Investigation has opened 4,161 formal defect investigations into U.S. vehicles as of June 2026. Each investigation can precede a recall; see our methodology for how these federal case files are tracked.

4,161
Total
98
Open
2325
Preliminary
868
Engineering
210
Recall Queries
Status: All Open
Type: All PEEARQ
PE04061 Preliminary Evaluation Closed
2004-08-17

FRONT TURN SIGNAL/DRL FAILURE

SATURN SATURN

PE04059 Preliminary Evaluation Closed
2004-08-12

WHEEL SEPARATIONS

EA04022 Engineering Analysis Closed
2004-08-09

ENGINE STALLING

CHRYSLER CHRYSLER

PE04058 Preliminary Evaluation Closed
2004-08-09

WHEEL SEPARATIONS

PE04056 Preliminary Evaluation Closed
2004-08-03

LOSS OF ADAPTIVE STEERING CONTROL

CHRYSLER CHRYSLER

EA04021 Engineering Analysis Closed
2004-08-03

BRAKE LAMP FAILURE

PE04057 Preliminary Evaluation Closed
2004-08-03

TRANSMISSION LOCKUP

PE04055 Preliminary Evaluation Closed
2004-08-03

REAR WHEEL LOCKUP

SUZUKI SUZUKI

RQ04007 Recall Query Closed
2004-08-02

FRACTURE OF THE STEEL WHEEL RIM

FORD FORD

PE04054 Preliminary Evaluation Closed
2004-07-30

POWER LIFTGATE LATCH

PE04053 Preliminary Evaluation Closed
2004-07-26

FRONTAL DRIVER AIR BAG

HONDA HONDA

PE04051 Preliminary Evaluation Closed
2004-07-22

WHEEL SEPARATIONS

EA04020 Engineering Analysis Closed
2004-07-22

STEEL WHEEL FRACTURE

KIA KIA

PE04052 Preliminary Evaluation Closed
2004-07-22

REAR SUSPENSION TOE CONTROL LINK

SATURN SATURN

PE04050 Preliminary Evaluation Closed
2004-07-07

POWER DOOR LOCK FAILURE

PE04049 Preliminary Evaluation Closed
2004-07-07

SPEAKER FIRE IN THE REAR OF THE VEHICLE

RQ04006 Recall Query Closed
2004-07-07

WINDSHIELD WIPER FAILURE

OLDSMOBILE OLDSMOBILE

EA04019 Engineering Analysis Closed
2004-07-02

WHEEL SEPARATIONS

EA04018 Engineering Analysis Closed
2004-07-01

LOSS OF ELECTRIC POWER STEERING

EA04017 Engineering Analysis Closed
2004-06-30

STUCK-OPEN THROTTLE

AUDI AUDI

RP04002 RP Closed
2004-06-24

ENGINE STALLING

FORD ESCAPE

EA04016 Engineering Analysis Closed
2004-06-24

STEERING BINDING

VOLVO VOLVO TRUCK

PE04048 Preliminary Evaluation Closed
2004-06-22

LUGGAGE STRUT ARM SHORTS CIRCUITS

EA04015 Engineering Analysis Closed
2004-06-22

DRIVER SEAT PEDESTAL FAILURES

PE04047 Preliminary Evaluation Closed
2004-06-18

SERVICE BRAKE SUPPLY TANK SEPARATION

RQ04005 Recall Query Closed
2004-06-18

TURN SIGNAL FAILURES

EA04014 Engineering Analysis Closed
2004-06-09

SCHOOL BUS LIGHTING FAILURES

RQ04004 Recall Query Closed
2004-06-08

HEADLIGHT FAILURE

VOLVO VOLVO

PE04046 Preliminary Evaluation Closed
2004-06-04

CRANKSHAFT FAILURES

EA04013 Engineering Analysis Closed
2004-06-04

DRIVER AIR BAG CLOCKSPRING FAILURE

PE04045 Preliminary Evaluation Closed
2004-06-02

REAR LIFTGATE GLASS ASSEMBLY

MERCURY MOUNTAINEER

RQ04003 Recall Query Closed
2004-05-27

HYDRAULIC BRAKE LINE FAILURE

FORD WINDSTAR

DP04005 Defect Petition Closed
2004-05-26

AMBULANCE TIRE TREAD SEPARATIONS

DP04004 Defect Petition Closed
2004-05-26

TIRE TREAD SEPARATIONS

PE04044 Preliminary Evaluation Closed
2004-05-24

FRONT SUSPENSION COIL SPRING FRACTURE

FORD FORD

PE04043 Preliminary Evaluation Closed
2004-05-14

TURN SIGNAL MALFUNCTION

PE04042 Preliminary Evaluation Closed
2004-05-03

OVERHEATED FUEL PUMP WIRING

EA04012 Engineering Analysis Closed
2004-04-30

HYDRAULIC PUMP FAILRES

PE04041 Preliminary Evaluation Closed
2004-04-16

POST-CRASH FUEL TANK LEAK

HYUNDAI HYUNDAI

PE04039 Preliminary Evaluation Closed
2004-04-13

FALSE PARK

PE04040 Preliminary Evaluation Closed
2004-04-13

FRONT SUSPENSION BALL JOINT BREAKAGE

TOYOTA TOYOTA

PE04037 Preliminary Evaluation Closed
2004-04-12

HYDRAULIC BRAKE HOSE CHAFFING

PE04036 Preliminary Evaluation Closed
2004-04-12

DIESEL EXHAUST GAS INTRUSION

FREIGHTLINER FREIGHTLINER

PE04038 Preliminary Evaluation Closed
2004-04-12

WHEEL SEPARATION

PE04035 Preliminary Evaluation Closed
2004-04-12

GLASS ROOF SHATTERING

NISSAN MAXIMA

EA04011 Engineering Analysis Closed
2004-04-09

PARKING BRAKE FAILURE

PE04033 Preliminary Evaluation Closed
2004-04-08

REAR DOOR LATCH FAILURE

PE04034 Preliminary Evaluation Closed
2004-04-08

ENGINE STALLING

PE04032 Preliminary Evaluation Closed
2004-04-06

BRAKE LAMP FAILURE

OLDSMOBILE OLDSMOBILE

EA04010 Engineering Analysis Closed
2004-03-30

DRIVER SIDE FRONT SEAT OVERHEATS

VOLKSWAGEN VOLKSWAGEN

PE04031 Preliminary Evaluation Closed
2004-03-30

LOSS OF ELECTRIC POWER STEERING

PE04030 Preliminary Evaluation Closed
2004-03-24

STEEL WHEEL FRACTURE

KIA KIA

EA04008 Engineering Analysis Closed
2004-03-19

ENGINE STALL

SAAB SAAB

EA04009 Engineering Analysis Closed
2004-03-17

WHEEL SEPARATIONS

PE04025 Preliminary Evaluation Closed
2004-03-15

INCORRECT ELECTRICAL CIRCUIT BREAKER

INTERNATIONAL INTERNATIONAL

PE04029 Preliminary Evaluation Closed
2004-03-15

FUEL LEAKAGE

INTERNATIONAL INTERNATIONAL

PE04027 Preliminary Evaluation Closed
2004-03-15

POWER-SLIDING DOOR OPENING

NISSAN NISSAN

PE04026 Preliminary Evaluation Closed
2004-03-15

TURBOCHARGER FAILURE RESULTS IN FIRE

PE04028 Preliminary Evaluation Closed
2004-03-15

ENGINE COMPARTMENT FIRES

PE04024 Preliminary Evaluation Closed
2004-03-11

SEAT SEPARATION FROM THE BASE IN A CRASH

PE04023 Preliminary Evaluation Closed
2004-03-05

STUCK-OPEN THROTTLE

AUDI AUDI

PE04022 Preliminary Evaluation Closed
2004-03-03

POWER SLIDING DOOR OPENING

PE04021 Preliminary Evaluation Closed
2004-03-03

THROTTLE CONTROL SYSTEM

TOYOTA TOYOTA

RP04001 RP Closed
2004-03-01

REMEDY FAILURES OF RECALL 98V-184

EA04007 Engineering Analysis Closed
2004-02-27

SEAT BELT BUCKLE FALSE LATCH/MALFUNCTION

PE04020 Preliminary Evaluation Closed
2004-02-26

FAILING HEADLIGHTS

NISSAN NISSAN

PE04019 Preliminary Evaluation Closed
2004-02-24

DRIVER SEAT PEDESTALS

EA04006 Engineering Analysis Closed
2004-02-23

ACCELERATOR PEDAL SENSOR (ETC)

FORD FORD

PE04018 Preliminary Evaluation Closed
2004-02-19

OIL FILTER FIRES

HONDA HONDA

EA04005 Engineering Analysis Closed
2004-02-19

TAILGATE CABLE BREAKAGE

RQ04002 Recall Query Closed
2004-02-18

DRIVER'S SEAT BELT BUCKLE ASSEMBLY

PE04015 Preliminary Evaluation Closed
2004-02-18

POWER STEERING STUD FAILURE

INTERNATIONAL INTERNATIONAL

PE04017 Preliminary Evaluation Closed
2004-02-18

OVERHEATING OF SEAT HEATERS

PE04016 Preliminary Evaluation Closed
2004-02-18

WHEEL SEPARATION

DP04003 Defect Petition Closed
2004-02-17

THROTTLE CONTROL SYSTEM

PE04014 Preliminary Evaluation Closed
2004-02-05

STEERING BINDING

DP04002 Defect Petition Closed
2004-02-03

RACK AND PINION STEERING UNIT FAILURE

EA04003 Engineering Analysis Closed
2004-02-03

FUEL RAIL LEAKS

OLDSMOBILE OLDSMOBILE

EA04004 Engineering Analysis Closed
2004-02-03

REFUELING SPIT BACK

DP04001 Defect Petition Closed
2004-02-03

DELAYED TRANSMISSION ENGAGEMENT

BMW 3-SERIES

PE04012 Preliminary Evaluation Closed
2004-02-02

HEADLIGHT SWITCH FAILURES

PE04013 Preliminary Evaluation Closed
2004-02-02

FRAME CRACKING

RQ04001 Recall Query Closed
2004-01-28

DRIVER AIR BAG CLOCKSPRING FAILURE

PE04011 Preliminary Evaluation Closed
2004-01-28

ALLEGED BRAKE DRAG

PE04008 Preliminary Evaluation Closed
2004-01-22

ENGINE COMPARTMENT FIRE

FORD E-450

PE04010 Preliminary Evaluation Closed
2004-01-22

REAR AXLE FRACTURE

LINCOLN LINCOLN

PE04009 Preliminary Evaluation Closed
2004-01-22

FRAME CRACKS AND FRACTURES

PE04007 Preliminary Evaluation Closed
2004-01-16

SUDDEN REAR SUSPENSION MISALIGNMENT

PE04006 Preliminary Evaluation Closed
2004-01-13

LOSS OF THROTTLE CONTROL

PE04005 Preliminary Evaluation Closed
2004-01-08

TRAILER BODY CAN CONTACT TIRES

PE04003 Preliminary Evaluation Closed
2004-01-08

BRAKES FAIL TO RELEASE, BUS JACK-KNIFES"

PE04004 Preliminary Evaluation Closed
2004-01-08

HYDRAULIC PUMP SHAFT FAILURES

PE04002 Preliminary Evaluation Closed
2004-01-07

FUEL LINE LEAKAGE IN ENGINE COMPARTMENT

SUBARU SUBARU

EA04002 Engineering Analysis Closed
2004-01-06

WINDSHIELD WIPER FAILURE

OLDSMOBILE OLDSMOBILE

PE04001 Preliminary Evaluation Closed
2004-01-05

FUEL SPILLAGE DURING REFUELING

OLDSMOBILE OLDSMOBILE

PE03059 Preliminary Evaluation Closed
2003-12-30

ENGINE STALL

SAAB SAAB

EA04001 Engineering Analysis Closed
2003-12-23

AMBULANCE ALTERNATOR FAILURES

RQ03010 Recall Query Closed
2003-12-17

BRAKE LIGHT SWITCH

VOLKSWAGEN VOLKSWAGEN

PE03058 Preliminary Evaluation Closed
2003-12-17

ENGINE CRANKSHAFT PULLEY FAILURE

MERCEDES-BENZ

PE03057 Preliminary Evaluation Closed
2003-12-08

PARKING BRAKE FAILURE

Understanding NHTSA Investigations

Preliminary Evaluation (PE)

Initial assessment of a potential safety defect, typically opened after receiving multiple consumer complaints about similar issues.

Engineering Analysis (EA)

In-depth technical evaluation that may include testing, data collection from manufacturers, and detailed defect analysis.

Recall Query (RQ)

Evaluation of the effectiveness of a previously issued recall remedy, often triggered when complaints persist after a recall.

Investigation Outcomes

Investigations may result in a voluntary recall by the manufacturer, a mandatory recall order, or closure if no defect is found.

Data from NHTSA Office of Defects Investigation. PlainCars does not rate or recommend vehicles. about how PlainCars sources NHTSA data.