Component

POWER TRAIN:CLUTCH ASSEMBLY

2,492 NHTSA complaints about power train:clutch assembly issues across 47 makes and 402 models.

The power train:clutch assembly is one of the standardized component categories NHTSA uses to classify consumer safety complaints. Across the public complaint database, it accounts for 2,492 filings from 47 manufacturers and 402 distinct vehicle models, a footprint large enough that defect engineers can isolate part-family patterns across different platforms that share the same supplier or the same federal motor vehicle safety standard.

Among filings citing this component, owners have reported 35 crashes, 32 fires, 28 injuries, and 1 fatality. The most complained-about vehicle in this category is the HYUNDAI TIBURON with 171 filings, followed by FORD FOCUS and VOLKSWAGEN JETTA. These severity counters are what separates a nuisance complaint trend from a pattern NHTSA is likely to escalate into a Preliminary Evaluation.

Component-level analysis is how the Office of Defects Investigation spots cross-manufacturer supplier issues — the same airbag inflator, the same takata-style ignition switch, the same brake hose material — before they become industry-wide recalls. When you see a single component accumulating large complaint volume across several unrelated nameplates, that is usually a signature of a shared supplier or a shared federal standard being stressed by real-world conditions. Use the affected-vehicles table below to see whether the pattern is concentrated on a handful of models or distributed evenly, and cross-reference each model's full recall and investigation history before drawing conclusions about any one nameplate.

2,492
Complaints
402
Models Affected
35
Crashes
32
Fires
1
Deaths

Most Affected Vehicles

# Vehicle Complaints
1 HYUNDAI TIBURON 171
2 FORD FOCUS 165
3 VOLKSWAGEN JETTA 122
4 FORD F-150 57
5 FORD RANGER 49
6 FORD F-350 47
7 MITSUBISHI LANCER EVOLUTION 46
8 JEEP WRANGLER 46
9 FORD F-250 39
10 FORD MUSTANG 37
11 MITSUBISHI ECLIPSE 35
12 SUBARU OUTBACK 34
13 TOYOTA MATRIX 33
14 CHEVROLET S10 31
15 NISSAN 350Z 29
16 MAZDA RX-8 28
17 SUBARU IMPREZA 26
18 SUBARU FORESTER 26
19 HONDA ACCORD 26
20 DODGE DAKOTA 26
21 HONDA CMX250C 25
22 HONDA CIVIC 25
23 MITSUBISHI LANCER 24
24 FORD EXPLORER 24
25 ISUZU RODEO 23
26 FORD FIESTA 22
27 CHEVROLET CAVALIER 22
28 TOYOTA T100 21
29 NISSAN ALTIMA 19
30 FREIGHTLINER COLUMBIA 19

Recent Complaints

2015 FORD MUSTANG

The contact owns a 2015 Ford Mustang. The contact stated that while driving 35 MPH and attempting to depress the brake pedal, the clutch pedal detached from the brake pedal assembly. Neither an indepe

2018 FORD FOCUS

The contact owns a 2018 Ford Focus. The contact stated while driving at an undisclosed speed, the vehicle shuddered abnormally while attempting to shift gear. There was no warning light illuminated. T

2018 FORD FOCUS

The contact owns a 2018 Ford Focus. The contact stated that while driving at an undisclosed speed, the vehicle jerked, and an abnormal sound was coming from the vehicle. The contact stated that the tr

2018 FORD FOCUS

The contact owns a 2018 Ford Focus. The contact stated that the transmission was slipping and failed to properly shift into the intended gear. The contact stated that the engine was overheating, causi

2020 HONDA CIVIC SI

The contact owns a 2020 Honda Civic Si. The contact stated while driving 65 MPH, the clutch became inoperable. There was no warning light illuminated. The contact stated that the clutch failed, and tr

2017 JEEP WRANGLER

The contact owns a 2017 Jeep Wrangler. The contact stated that on two occasions while driving approximately 10 MPH, there was an abnormal burning odor inside the cabin of the vehicle. The vehicle was

2021 JEEP GLADIATOR

The contact owns a 2021 Jeep Gladiator. The contact stated while driving at approximately 60 MPH, the messages to "Turn Off Vehicle and Let the Clutch Cool Down", "Clutch Hot Performance Limited", and

2017 CHEVROLET COLORADO

The contact owns a 2017 Chevrolet Colorado. The contact stated while driving at an undisclosed speed, the transmission converter clutch was shuddering. The contact stated that the failure persisted. T

2014 FORD FOCUS

The contact owns a 2014 Ford Focus. The contact stated that while driving from a complete stop, the transmission was slipping. There was no warning light illuminated. The vehicle was taken to the deal

2018 FORD FOCUS

The contact owns a 2018 Ford Focus. The contact stated while driving from a complete stop, the vehicle hesitated and experienced hard transmission shifts. There was no warning light illuminated. The v

2015 FORD FOCUS

The contact owns a 2015 Ford Focus. The contact stated while driving 30 MPH and attempting to accelerate, the vehicle inadvertently lost motive power. The contact was able to pull over to the shoulder

2023 KIA FORTE

The contact owns a 2023 Kia Forte. The contact stated while driving at an undisclosed speed, another vehicle was driving on the incorrect side of the road coming towards the contact head-on. While att

2017 FORD FOCUS

The contact owns a 2017 Ford Focus. The contact stated while driving at an undisclosed speed, there was an engine misfire, and the transmission was slipping gear. The contact stated there was an alert

2017 FORD FOCUS

The contact owns a 2017 Ford Focus. The contact stated while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact st

2015 FORD FOCUS

The contact called on behalf of her daughter who owns a 2015 Ford Focus. The contact stated that while her daughter was driving 45 MPH, while attempting to accelerate, the vehicle started jerking whil

2016 FORD FIESTA

The contact owns a 2016 Ford Fiesta. The contact stated while driving 25-30 MPH, the vehicle was shuddering as if it would stall, and the vehicle made an abnormal whining sound. The contact stated tha

2014 FORD FOCUS

The contact owns a 2014 Ford Focus. The contact stated while driving approximately 25 MPH, the vehicle made an abnormal sound. The failure occurred on several occasions. No warning light was illuminat

2013 FORD FOCUS

The contact owns a 2013 Ford Focus. The contact stated while driving approximately 45 MPH on several occasions, the vehicle lost automotive power. No warning light was illuminated. The vehicle was tak

2017 FORD FOCUS

The contact owns a 2017 Ford Focus. The contact stated while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact st

2014 FORD FOCUS

The contact owns a 2014 Ford Focus. The contact stated while driving at an undisclosed speed, the accelerator was depressed; however, the vehicle failed to accelerate as intended. In addition, the co

Frequently Asked Questions

How many complaints involve power train:clutch assembly issues?
The NHTSA has received 2,492 complaints about power train:clutch assembly problems across 402 vehicle models from 47 manufacturers.
How dangerous are power train:clutch assembly defects?
POWER TRAIN:CLUTCH ASSEMBLY issues have been linked to 35 crashes, 32 fires, 28 injuries, and 1 deaths according to NHTSA complaint data.
Which vehicles have the most power train:clutch assembly problems?
The most complained-about vehicle for power train:clutch assembly issues is the HYUNDAI TIBURON with 171 complaints.
Where does PlainCars get its safety data?
All vehicle safety data comes from the National Highway Traffic Safety Administration (NHTSA) complaints database, which collects reports from vehicle owners about safety-related defects.

Data Sources

Vehicle complaint data from the National Highway Traffic Safety Administration (NHTSA) complaints database. Includes consumer-reported safety issues filed with NHTSA Office of Defects Investigation. Severity counts cross-reference NHTSA FARS (Fatality Analysis Reporting System) for fatal incidents where a corresponding FARS record exists.

Component categories are standardized by NHTSA. Crash-test ratings where shown are drawn from the NHTSA New Car Assessment Program (NCAP). Complaint counts, crash reports, fire reports, and fatality data reflect consumer-submitted reports and may not represent all incidents.

Disclaimer: This data is for informational purposes only and should not be used as the sole basis for vehicle purchase decisions. NHTSA complaint data is self-reported by consumers and has not been verified or investigated. A high complaint count does not necessarily indicate a defect. Always consult a qualified mechanic and check official NHTSA recall notices before making safety-related decisions.

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