Component

POWER TRAIN:AXLE ASSEMBLY

2,469 NHTSA complaints about power train:axle assembly issues across 48 makes and 463 models.

The power train:axle assembly is one of the standardized component categories NHTSA uses to classify consumer safety complaints. Across the public complaint database, it accounts for 2,469 filings from 48 manufacturers and 463 distinct vehicle models, a footprint large enough that defect engineers can isolate part-family patterns across different platforms that share the same supplier or the same federal motor vehicle safety standard.

Among filings citing this component, owners have reported 250 crashes, 57 fires, 215 injuries, and 12 fatalities. The most complained-about vehicle in this category is the FORD WINDSTAR with 186 filings, followed by FORD EXPLORER and JEEP GRAND CHEROKEE. These severity counters are what separates a nuisance complaint trend from a pattern NHTSA is likely to escalate into a Preliminary Evaluation.

Component-level analysis is how the Office of Defects Investigation spots cross-manufacturer supplier issues — the same airbag inflator, the same takata-style ignition switch, the same brake hose material — before they become industry-wide recalls. When you see a single component accumulating large complaint volume across several unrelated nameplates, that is usually a signature of a shared supplier or a shared federal standard being stressed by real-world conditions. Use the affected-vehicles table below to see whether the pattern is concentrated on a handful of models or distributed evenly, and cross-reference each model's full recall and investigation history before drawing conclusions about any one nameplate.

2,469
Complaints
463
Models Affected
250
Crashes
57
Fires
12
Deaths

Most Affected Vehicles

# Vehicle Complaints
1 FORD WINDSTAR 186
2 FORD EXPLORER 107
3 JEEP GRAND CHEROKEE 78
4 FORD F-150 60
5 FORD TAURUS 52
6 DODGE RAM 1500 51
7 NISSAN TITAN 45
8 DODGE DAKOTA 33
9 DODGE RAM 32
10 DODGE CARAVAN 31
11 CHEVROLET BLAZER 30
12 FORD RANGER 27
13 FORD FOCUS 27
14 DODGE GRAND CARAVAN 24
15 DODGE DURANGO 23
16 TOYOTA CAMRY 22
17 FORD EXPEDITION 22
18 CHEVROLET SILVERADO 22
19 FORD MUSTANG 21
20 CHRYSLER TOWN AND COUNTRY 21
21 CHEVROLET S10 21
22 PLYMOUTH ACCLAIM 20
23 MAZDA 626 20
24 DODGE SPIRIT 20
25 DODGE INTREPID 20
26 CHEVROLET SUBURBAN 20
27 PLYMOUTH VOYAGER 19
28 JEEP LIBERTY 19
29 JEEP WRANGLER 17
30 CHEVROLET TAHOE 17

Recent Complaints

2006 DODGE VIPER COUPE Crash

The contact was driving a 2006 Dodge Viper. The contact stated that while driving at 60 MPH, the rear differential locked, causing the rear tires to not rotate. The rear of the vehicle then skidded an

2024 HONDA PROLOGUE

The contact owns a 2024 Honda Prologue. The contact stated that there was a clicking noise coming from the front axle while turning the steering wheel to the left or the right. The contact stated that

2025 HONDA PROLOGUE

The contact owns a 2025 Honda Prologue. The contact stated that while attempting to make a left turn, the contact heard a clicking sound coming from the driver’s side wheel. A dealer was contacted.

2024 HONDA PROLOGUE

The contact owns a 2024 Honda Prologue. The contact stated that there was an abnormal clicking sound coming from the front end while making a left or right turn. There were no warning lights illuminat

2025 HONDA PROLOGUE

The contact owns a 2025 Honda Prologue. The contact stated that while driving at various speeds, there was a clicking sound coming from the front wheels while turning in either direction. The vehicle

2018 FORD F-150

The contact owns a 2018 Ford F-150. While the contact’s son was driving approximately 20 MPH, there was a screeching sound coming from the rear of the vehicle. Upon inspection, the contact discovere

2025 HONDA PROLOGUE

The contact owns a 2025 Honda Prologue. The contact stated that while attempting to make a left or right turn, there was an abnormal sound coming from the front passenger’s side axle. A dealer was c

2016 FORD F-350

The contact owns a 2016 Ford F-350. The contact stated that while driving at an undisclosed speed, there was an abnormal rattling sound coming from the rear of the vehicle. The vehicle was later taken

2023 FORD F-150

The contact owns a 2023 Ford F-150. The contact stated that upon inspection underneath the vehicle, there was a fluid leak coming from the rear passenger’s side axle. No warning lights were illumina

2025 MERCEDES-BENZ AMG GLC43 4MATIC COUPE

The contact owns a 2025 Mercedes-Benz AMG GLC43. The contact stated that while driving approximately 70 MPH, the message "Rear Axle Malfunction" was displayed, and the vehicle stalled. The vehicle was

2016 FORD TRANSIT

The contact owns a 2016 Ford Transit. The contact stated that while driving 45 MPH, the vehicle lost motive power. The vehicle was pulled over to the side of the road and restarted. The contact stated

2023 FORD MAVERICK

The contact owns a 2023 Ford Maverick. The contact stated while driving at various speeds and attempting to depress the brake pedal, the brakes made a loud screeching sound and the vehicle surged forw

2017 GMC SIERRA 3500

The contact owns a 2017 GMC Sierra 3500. The contact stated while driving 30 MPH, there was smoke and a squealing sound coming from the passenger’s side rear wheel. The vehicle was taken to the resi

2019 LEXUS NX

The contact owns a 2019 Lexus NX300. The contact stated there was a misfire in the engine and the engine was idling rough. The contact heard a clicking sound coming from the steering wheel while drivi

2023 FORD F-150

The contact owns a 2023 Ford F-150. The contact stated while driving at various speeds, the vehicle became very difficult to steer, and the rear end of the vehicle became unstable. The vehicle was tak

2010 LEXUS ES

Purchased this car on [XXX] from Alpina Motors on Eastern Blvd in Maryland. In February took the car to Ron's Auto Repair, and he said that the brakes were metal on metal, so he replaced the Brakes an

2012 DODGE RAM 3500

The contact owns a 2012 Ram 3500. The contact stated that while driving uphill at 55 MPH, the contact became aware that the vehicle was not exceeding 55 MPH. The contact stated that the check engine w

2022 FORD MAVERICK HYBRID

The contact owns a 2022 Ford Maverick. The contact stated while driving at various speeds, the vehicle experienced severe front-end shaking and vibrations while depressing the accelerator pedal. The c

2016 ACURA RDX

The contact owns a 2016 Acura RDX. The contact stated that while his wife was driving 25 MPH, there was a loud clicking sound coming from underneath the vehicle on the front passenger side of the vehi

2017 MERCEDES-BENZ S550

The contact owns a 2017 Mercedes-Benz S550. The contact stated while the vehicle was in for routine maintenance, the mechanic discovered that the front driver's side CV-boot had cracked and was leakin

Frequently Asked Questions

How many complaints involve power train:axle assembly issues?
The NHTSA has received 2,469 complaints about power train:axle assembly problems across 463 vehicle models from 48 manufacturers.
How dangerous are power train:axle assembly defects?
POWER TRAIN:AXLE ASSEMBLY issues have been linked to 250 crashes, 57 fires, 215 injuries, and 12 deaths according to NHTSA complaint data.
Which vehicles have the most power train:axle assembly problems?
The most complained-about vehicle for power train:axle assembly issues is the FORD WINDSTAR with 186 complaints.
Where does PlainCars get its safety data?
All vehicle safety data comes from the National Highway Traffic Safety Administration (NHTSA) complaints database, which collects reports from vehicle owners about safety-related defects.

Data Sources

Vehicle complaint data from the National Highway Traffic Safety Administration (NHTSA) complaints database. Includes consumer-reported safety issues filed with NHTSA Office of Defects Investigation. Severity counts cross-reference NHTSA FARS (Fatality Analysis Reporting System) for fatal incidents where a corresponding FARS record exists.

Component categories are standardized by NHTSA. Crash-test ratings where shown are drawn from the NHTSA New Car Assessment Program (NCAP). Complaint counts, crash reports, fire reports, and fatality data reflect consumer-submitted reports and may not represent all incidents.

Disclaimer: This data is for informational purposes only and should not be used as the sole basis for vehicle purchase decisions. NHTSA complaint data is self-reported by consumers and has not been verified or investigated. A high complaint count does not necessarily indicate a defect. Always consult a qualified mechanic and check official NHTSA recall notices before making safety-related decisions.

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