Component

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

5,941 NHTSA complaints about fuel system, gasoline:storage:tank assembly issues across 49 makes and 612 models.

The fuel system, gasoline:storage:tank assembly is one of the standardized component categories NHTSA uses to classify consumer safety complaints. Across the public complaint database, it accounts for 5,941 filings from 49 manufacturers and 612 distinct vehicle models, a footprint large enough that defect engineers can isolate part-family patterns across different platforms that share the same supplier or the same federal motor vehicle safety standard.

Among filings citing this component, owners have reported 93 crashes, 219 fires, 130 injuries, and 41 fatalities. The most complained-about vehicle in this category is the FORD F-150 with 341 filings, followed by JEEP GRAND CHEROKEE and FORD ESCORT. These severity counters are what separates a nuisance complaint trend from a pattern NHTSA is likely to escalate into a Preliminary Evaluation.

Component-level analysis is how the Office of Defects Investigation spots cross-manufacturer supplier issues — the same airbag inflator, the same takata-style ignition switch, the same brake hose material — before they become industry-wide recalls. When you see a single component accumulating large complaint volume across several unrelated nameplates, that is usually a signature of a shared supplier or a shared federal standard being stressed by real-world conditions. Use the affected-vehicles table below to see whether the pattern is concentrated on a handful of models or distributed evenly, and cross-reference each model's full recall and investigation history before drawing conclusions about any one nameplate.

5,941
Complaints
612
Models Affected
93
Crashes
219
Fires
41
Deaths

Most Affected Vehicles

# Vehicle Complaints
1 FORD F-150 341
2 JEEP GRAND CHEROKEE 193
3 FORD ESCORT 189
4 DODGE CARAVAN 166
5 FORD WINDSTAR 138
6 FORD AEROSTAR 118
7 DODGE GRAND CARAVAN 114
8 DODGE DURANGO 106
9 CHRYSLER TOWN AND COUNTRY 102
10 JEEP CHEROKEE 91
11 JEEP WRANGLER 90
12 CHEVROLET S10 86
13 PLYMOUTH VOYAGER 79
14 PLYMOUTH GRAND VOYAGER 77
15 MERCURY VILLAGER 74
16 FORD TAURUS 74
17 FORD CONTOUR 73
18 CHEVROLET BLAZER 73
19 FORD F150 69
20 KIA SPORTAGE 64
21 FORD F-250 63
22 FORD RANGER 59
23 TOYOTA CAMRY 55
24 FORD CROWN VICTORIA 54
25 AUDI A6 53
26 CADILLAC DEVILLE 51
27 MERCURY TRACER 50
28 HONDA ACCORD 50
29 FORD FOCUS 50
30 VOLKSWAGEN PASSAT 49

Recent Complaints

2011 FORD EDGE

See attached document for complaint.

2016 JEEP CHEROKEE

Took vehicle to Mechanic Shop as I kept smelling gas . Especially when I fill my tank with gas. At first I thought it was incidental but the smell was confirmed as the mechanic checked my car he dis

2022 KIA K5

The contact owns a 2022 Kia K5. The contact stated that while driving at 43 MPH, the vehicle made an abnormally loud booming sound. The contact's daughter, who was occupying a rear seat, screamed out

2017 MERCEDES-BENZ GLC300

The contact owns a 2017 Mercedes-Benz GLC300. The contact stated that while operating the vehicle, the fuel gauge provided incorrect information and indicated that there was no fuel in the fuel tank.

2019 TOYOTA TACOMA

the differential skid plate was manufactured in a way that one of the brackets make contact with the fuel tank of the truck. It rubs and compromises the integrity of the tank. Possibly leading to a pu

2022 KIA K5

The contact owns a 2022 Kia K5. The contact stated while driving at various speeds and depressing the accelerator pedal, the vehicle shuddered and hesitated to respond. The check engine warning light

2006 KIA SPORTAGE

The contact owns a 2006 Kia Sportage. The contact stated that while starting the vehicle, there was an abnormal fuel odor inside the vehicle. The contact was relating the failure to NHTSA Campaign Num

2008 JEEP COMMANDER

The contact owns a 2008 Jeep Commander. The contact stated while driving in a parking lot, she was informed that there was a metal part hanging underneath the rear subframe of the vehicle. The contact

2012 DODGE RAM 1500

The contact owns a 2012 Ram 1500. The contact stated that the fuel tank had detached from the vehicle and was left hanging approximately 6 inches from the ground. The contact had taken the vehicle to

2018 FORD FOCUS

The contact owns a 2018 Ford Focus. The contact stated that the check engine warning light was illuminated. The contact took the vehicle to the dealer who diagnosed that the EVAP system was leaking an

2015 GMC YUKON DENALI

The contact owns a 2015 GMC Yukon Denali. The contact stated that the fuel tank was leaking fuel. The contact had not taken the vehicle to a certified mechanic or dealer to be diagnosed or repaired. T

2014 RAM 1500

The contact owns a 2014 Ram 1500. The contact stated while driving 2 MPH and coming to a stop at a traffic sign, he heard a loud scraping noise coming from the rear of the vehicle. The contact pulled

2017 FORD F-150

The contact owns a 2017 Ford F-150. The contact stated while driving at 45 MPH, the vehicle stalled. The contact stated that the check engine warning light was illuminated. The vehicle was not drivabl

2008 PORSCHE CAYENNE

The contact owns a 2008 Porsche Cayenne. The contact stated while driving at various speeds, he smelled a strong gasoline odor inside the vehicle. The contact stated that others had also informed him

2004 FORD ESCAPE

The contact owns a 2004 Ford Escape. The contact stated while driving 45 MPH, he heard an abnormal noise coming from the rear of the vehicle and started to smell fuel in the vehicle. The contact state

2014 FORD FOCUS

The contact owns a 2014 Ford Focus. The contact stated that the check engine warning light was illuminated. The contact stated that the fuel tank was warped. The vehicle was taken to the local dealer

2010 FORD EDGE

The contact’s granddaughter owns a 2010 Ford Edge. The contact stated that upon exiting the vehicle, his granddaughter noticed a strong gasoline odor. The vehicle was taken to an independent mechani

2012 FIAT 500

The contact owns a 2012 Fiat 500. The contact stated that she was having difficulties refueling the vehicle as the gas pump would constantly stop pumping gas though the tank was not full. The vehicle

2006 CADILLAC STS

The contact owns a 2006 Cadillac STS. The contact stated while inspecting the vehicle, he noticed fuel dripping from the fuel tank. The contact stated no warning light was illuminated. The vehicle was

2016 JEEP WRANGLER

The contact owns a 2016 Jeep Wrangler. The contact stated the EVAP canister error was displayed. The vehicle was taken to the local dealer where it was diagnosed that the filler neck going into the fu

Frequently Asked Questions

How many complaints involve fuel system, gasoline:storage:tank assembly issues?
The NHTSA has received 5,941 complaints about fuel system, gasoline:storage:tank assembly problems across 612 vehicle models from 49 manufacturers.
How dangerous are fuel system, gasoline:storage:tank assembly defects?
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY issues have been linked to 93 crashes, 219 fires, 130 injuries, and 41 deaths according to NHTSA complaint data.
Which vehicles have the most fuel system, gasoline:storage:tank assembly problems?
The most complained-about vehicle for fuel system, gasoline:storage:tank assembly issues is the FORD F-150 with 341 complaints.
Where does PlainCars get its safety data?
All vehicle safety data comes from the National Highway Traffic Safety Administration (NHTSA) complaints database, which collects reports from vehicle owners about safety-related defects.

Data Sources

Vehicle complaint data from the National Highway Traffic Safety Administration (NHTSA) complaints database. Includes consumer-reported safety issues filed with NHTSA Office of Defects Investigation. Severity counts cross-reference NHTSA FARS (Fatality Analysis Reporting System) for fatal incidents where a corresponding FARS record exists.

Component categories are standardized by NHTSA. Crash-test ratings where shown are drawn from the NHTSA New Car Assessment Program (NCAP). Complaint counts, crash reports, fire reports, and fatality data reflect consumer-submitted reports and may not represent all incidents.

Disclaimer: This data is for informational purposes only and should not be used as the sole basis for vehicle purchase decisions. NHTSA complaint data is self-reported by consumers and has not been verified or investigated. A high complaint count does not necessarily indicate a defect. Always consult a qualified mechanic and check official NHTSA recall notices before making safety-related decisions.

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