FORD EXPLORER · model year

1994 FORD EXPLORER

1531 NHTSA complaints, 124 crash reports for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1994FORDEXPLORER carries 1531 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 124 crashes, 93 fires, 183 injuries, and 25 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1994 EXPLORER is tires:tread/belt with 232 filings, followed by service brakes, hydraulic:antilock/traction control/electronic limited slip (154) and tires (135). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 13 investigation files overlapping the 1994 EXPLORER, and 1 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

1531
Complaints
124
Crashes
93
Fires
183
Injuries
25
Deaths

Total Complaints

1531 filings

Crashes Reported

124 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

Above median complaint volume — review patterns below.

Complaints by Component

ComponentCount
TIRES:TREAD/BELT232
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP154
TIRES135
STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT82
VEHICLE SPEED CONTROL37
POWER TRAIN:AUTOMATIC TRANSMISSION32
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE31
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS26
SUSPENSION26
SUSPENSION:FRONT22
ENGINE AND ENGINE COOLING:ENGINE22
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR21
ELECTRICAL SYSTEM21
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM21
ELECTRICAL SYSTEM:IGNITION20

Recent Complaints

20200702STRUCTURE:BODY

I LOOKED UP MY VEHICLE AND IT HAS A RECALL AND I WANT IT FIXED. *TR

20200702UNKNOWN OR OTHER

I LOOKED UP MY VEHICLE AND IT HAS A RECALL AND I WANT IT FIXED. *TR

20180701POWER TRAIN

PURCHASED VEHICLE TRANSMISSION OUT,CAME WITH REBUILT TRANSMISSION,INSTALLED,LASTED ABOUT 1 YEAR.KEPT BLOWING FRONT SEALS.ALWAYS HEATED UP GOING UPHILL.NEXT TRANSMISSION,SAME STORY.SERVICED REGULAR,WITH FILTER CHANGE.CURRENT TRANSMISSION IN TRANS. SHOP,BURNT UP,NEW CLUTCHES,BANDS,SEALS,YOU NAME IT.IT STILL WILL NOT SHIFT CORRECTY DUE TO SERVO PISTON FAILURE,THAT ALSO NEEDS FIXED.A4LD TRANSMISSION IN TOO SMALL FOR THE EXPLORER VEHICLE.I LIKE THE VEHICLE IN GENERAL,EVEN INSTALLED MANUAL LOCKOUTS TO HELP THIS SIDUATION.THIS VEHICLE HAS HAD GOOD CARE,BUT TO NO AVAIL.I BELIEVE THAT THE FORD MOTOR COMPANY SHOULD BE HELD ACCOUNTABLE FOR PRESENTING THE AMERICAN CONSUMER WITH SUCH BAD DRIVETRAIN SIDUATIION,THAT I AM SURE THAT THEY BOTH KNEW ABOUT,AND JUST DID NOT CARE.IT LEFT ME,A SERVICE CONNECTED DISABLED VETERAN,ON THE SHOULDER OF THE HIGHWAY,MANY TIMES.EVEN ON MY WAY TO THE VA HOSPITAL.REGUARDS

Mileage: 180,000

20140823CrashEXTERIOR LIGHTING

HIGH BEAMS ACT AS LOW BEAMS ALL THE TIME, UNLESS YOU PULL THE BRIGHTS TOWARDS YOU AND HOLD WHICH IS ALSO A FATALITY. *TR

20140718FireFUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 1994 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, AN ODOR OF GASOLINE FUMES EMITTED INSIDE OF THE VEHICLE AND THE ENGINE WARNING LIGHT ILLUMINATED. IN ADDITION, THERE WAS SMOKE COMING FROM UNDER THE HOOD. THE CONTACT EXPERIENCED BRONCHIAL HEALTH ISSUES THAT REQUIRED MEDICAL ATTENTION AS A RESULT FROM INHALING THE FUMES. THE VEHICLE WAS TAKEN TO A DEALER, WHO DIAGNOSED THAT THE FUEL LINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 190,000. THE VIN WAS UNAVAILABLE.

Mileage: 190,000

20131110TIRES

APRIL, 1996 I, MY EX WIFE, AND MY DAUGHTER WERE COMING BACK FROM PALMDALE, LA COUNTY, TRAVELING EAST ON 138 HIGHWAY BACK TO ONTARIO, SAN BERNARDINO COUNTY, WHERE I USED TO RESIDE. WHILE I WAS PASSING SLOW TRUCK IN TWO HIGHWAY TRYING TO GET BACK IN THE FRONT OF THE TRUCK ONE OF THE FRONT TIRES EXPLODED I LOST CONTROL OF THE 1994 FORD EXPLORER GOT ON THE DIRT THE CAR WAS AIRBORNE LANDED TURN GOD KNOWS HOW MANY TIMES AND LANDED ON THE SIDE. *TR

Mileage: 24,000

20120213FireVEHICLE SPEED CONTROL

MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPANY WILL CONDUCT ITS OWN INVESTIGATION. *TR

20120213FireENGINE AND ENGINE COOLING

MY TENANT'S VEHICLE - A 1994 FORD EXPLORER - SPONTANEOUSLY CAUGHT FIRE WHILE PARKED IN MY PROPERTY'S GARAGE IN THE MIDDLE OF THE NIGHT. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FLAMES AND DETERMINED THAT THE CAUSE OF THE FIRE WAS THE CAR ITSELF - LIKELY A FAULTY CRUISE CONTROL VALVE ACCORDING TO THEM. THE INSURANCE COMPANY WILL CONDUCT ITS OWN INVESTIGATION. *TR

20111116ENGINE AND ENGINE COOLING

I WAS SITTING AT A STOP LIGHT ALL OF A SUDDEN THE TRUCK ACCELERATED FORWARD. THE NEXT EVENT I WAS TRAVELING ABOUT 40 MILES AN HOUR AND THE TRUCK ACCELERATED OUT OF CONTROL AND I WAS UNABLE TO STOP IT, THE BRAKES WOULDN'T STOP IT, FINALLY I TURNED THE KEY OFF AND IT SHUT DOWN. IT'S BEEN HAPPENING ON AND OFF SINCE THEN. IT DOESN'T HAPPEN ALL THE TIME, BUT, I NEVER KNOW WHEN IT WILL HAPPEN AGAIN. I CONTACTED FORD SEVERAL TIMES ABOUT THIS PROBLEM AND THEY TOLD ME IT COULD BE ALOT OF DIFFERENT REASONS, THEY NAMED OFF SOME PARTS AND I REPLACED ALOT OF THEM AND AM STILL HAVING THE SAME PROBLEM. THEY DID SAY THEY HAVE HEARD OF OTHER PEOPLE HAVING THE SAME PROBLEMS, BUT THEY WERE NOT ALL FOR THE SAME REASONS. *TR

Mileage: 171,000

20111116VEHICLE SPEED CONTROL

I WAS SITTING AT A STOP LIGHT ALL OF A SUDDEN THE TRUCK ACCELERATED FORWARD. THE NEXT EVENT I WAS TRAVELING ABOUT 40 MILES AN HOUR AND THE TRUCK ACCELERATED OUT OF CONTROL AND I WAS UNABLE TO STOP IT, THE BRAKES WOULDN'T STOP IT, FINALLY I TURNED THE KEY OFF AND IT SHUT DOWN. IT'S BEEN HAPPENING ON AND OFF SINCE THEN. IT DOESN'T HAPPEN ALL THE TIME, BUT, I NEVER KNOW WHEN IT WILL HAPPEN AGAIN. I CONTACTED FORD SEVERAL TIMES ABOUT THIS PROBLEM AND THEY TOLD ME IT COULD BE ALOT OF DIFFERENT REASONS, THEY NAMED OFF SOME PARTS AND I REPLACED ALOT OF THEM AND AM STILL HAVING THE SAME PROBLEM. THEY DID SAY THEY HAVE HEARD OF OTHER PEOPLE HAVING THE SAME PROBLEMS, BUT THEY WERE NOT ALL FOR THE SAME REASONS. *TR

Mileage: 171,000

20110928CrashFatalVEHICLE SPEED CONTROL

INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCELERATOR IS FULLY DEPRESSED, THE ARM CAN BECOME STUCK IN THE RUBBER. CONDITION WAS DISCOVERED DURING INVESTIGATION OF A FATAL CRASH. AFTER THE CONDITION WAS DISCOVERED, IT COULD BE EASILY AND REPEATEDLY REPLICATED. NOTE: FATALITY OCCURRED WHEN THE DRIVER, FOR UNKNOWN REASONS, EXITED THE VEHICLE WHILE IT WAS STILL IN MOTION AT UNKNOWN SPEED. DRIVER DIED UPON IMPACT WITH ROAD. VEHICLE CONTINUED OFF ROAD AND CAME TO REST, MOSTLY UNDAMAGED, IN A FIELD WELL OFF ROAD SURFACE. *TT

20110928CrashFatalFUEL SYSTEM, GASOLINE

INVESTIGATION OF A MOTOR VEHICLE TRAFFIC COLLISION REVEALED THAT THE ACCELERATOR PEDAL ON 1994 FORD EXPLORER (UNKNOWN MILES) MAY BECOME STUCK IN THE "FULL OPEN THROTTLE" POSITION. CONDITION OCCURS WHEN THE ACCELERATOR PEDAL ARM WEARS A SLIT IN THE RUBBER SOUND/HEAT INSLUATION ON THE FLOOR BOARD. AFTER THAT OCCURS, WHEN THE ACCELERATOR IS FULLY DEPRESSED, THE ARM CAN BECOME STUCK IN THE RUBBER. CONDITION WAS DISCOVERED DURING INVESTIGATION OF A FATAL CRASH. AFTER THE CONDITION WAS DISCOVERED, IT COULD BE EASILY AND REPEATEDLY REPLICATED. NOTE: FATALITY OCCURRED WHEN THE DRIVER, FOR UNKNOWN REASONS, EXITED THE VEHICLE WHILE IT WAS STILL IN MOTION AT UNKNOWN SPEED. DRIVER DIED UPON IMPACT WITH ROAD. VEHICLE CONTINUED OFF ROAD AND CAME TO REST, MOSTLY UNDAMAGED, IN A FIELD WELL OFF ROAD SURFACE. *TT

20110129FireVEHICLE SPEED CONTROL

WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES. *LN

Mileage: 286,000

20110129FireTIRES

WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES. *LN

Mileage: 286,000

20110129FireSTRUCTURE:BODY

WHILE DRIVING I TURNED ON AIR CONDITIONER AND IMMEDIATELY LIGHT SMOKE BEGAN OUT OF AIR CONDITIONING VENTS AND THEN THE NEXT MOMENT THE SMOKE WAS EXTREMELY HEAVY OUT OF THE VENTS AND THEN VISIBLE FIRE UNDERNEATH FRONT PASSENGER SIDE DASHBOARD. I IMMEDIATELY PULLED THE VEHICLE OFF THE SIDE OF THE ROAD AND EXITED, 10 MINUTES LATER IT WAS FULLY ENGULFED IN FLAMES. *LN

Mileage: 286,000

20110105FireELECTRICAL SYSTEM

1994 FORD EXPLORER HAD SMOKE COMING OUT OF THE AIR-CONDITIONER VENTS INTO THE PASSENGER COMPARTMENT, SLIGHT AT FIRST, THEN SO HEAVY THAT FORWARD VISIBILITY WAS OBSCURED. AFTER STOPPING THE VEHICLE, A SMALL FIRE WAS SEEN BURNING THE PLASTIC EVAPORATOR COVER WHERE THE BLOWER MOTOR RESISTOR ASSEMBLY IS MOUNTED IN THE EVAPORATOR COVER. SOME SNOW THROWN ON THE FIRE PUT IT OUT. THE BLOWER MOTOR APPEARS TO BE SHORTED OR MAYBE JAMMED FROM ROTATING, CAUSING THE RESISTOR TO GET HOTTER THAN NORMAL, IGNITING THE PLASTIC COVER. MAYBE LEAVES OR OTHER FLAMMABLE DEBRIS CONTACTED THE RESISTOR, BUT I CAN'T TELL AS THE FLAMES BURNED UP ANYTHING IN THE AREA AROUND THE RESISTOR ASSEMBLY. FORTUNATELY, I WAS ABLE TO BRING THE VEHICLE TO A SAFE STOP, IN SPITE OF VERY LIMITED VISIBILITY IN THE HEAVY SMOKE. I WAS ON A SLOW SPEED, LOW TRAFFIC CITY STREET. THE RESULTS WOULD HAVE BEEN MUCH WORSE IF THE FIRE OCCURRED AT HIGHWAY SPEEDS. THE BLOWER MOTOR WILL BE AVAILABLE FOR INSPECTION WHEN I REMOVE

Mileage: 185,876

20100525EXTERIOR LIGHTING

LIGHT CONTROL SWITCH HEATS UP SO HOT THAT WIRES AND PLUG IN MELT,BURN AND CRACK CAUSING LIGHT SWITCH FAILURE THAT COULD GO UNKNOWN CAUSING A CRASH OR FIRE. *TR

20100401FireENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 1994 FORD EXPLORER. WHEN THE CONTACT WAS DRIVING APPROXIMATELY 10 MPH, DARK SMOKE BEGAN EMITTING FROM THE INSTRUMENT PANEL. THE CONTACT TURNED THE VEHICLE OFF WHICH IMMEDIATELY BECAME ENGULFED IN FLAMES. THE POLICE AND FIRE DEPARTMENT WERE NOTIFIED AND EXTINGUISHED THE FIRE. THE VEHICLE WAS DESTROYED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 200,000.

Mileage: 200,000

20100211FireELECTRICAL SYSTEM

WHILE DRIVING, THE SUV CAUGHT FIRE FROM UNDER THE HOOD. THE VEHICLE WAS CONSUMED BY FLAMES IN LESS THAN 5 MINUTES. ALTHOUGH MANY MAKES AND MODELS OF FORDS HAVE BEEN RECALLED ( FAULTY CRUISE CONTROL - POTENTIAL FIRE HAZARD), THE 1994 FORD EXPLORER HAS NOT BEEN RECALLED. *TR

Mileage: 150,000

20091015FireENGINE AND ENGINE COOLING

TL* THE CONTACT OWNS A 1994 FORD EXPLORER. WHILE PARKED, THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. THE FIRE INSPECTOR WAS UNABLE TO DETERMINE THE CAUSE OF FIRE. THE VEHICLE WAS SEVERELY DAMAGED. THE MANUFACTURER HAS NOT BEEN NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE 175,000.

Mileage: 175,000

Compare 1994FORDEXPLORER to Similar Vehicles

NHTSA Investigations 1 Open

View all investigations

Frequently Asked Questions

How many complaints does the 1994 FORD EXPLORER have?
The 1994 FORD EXPLORER has 1531 NHTSA complaints, 124 crashes, 93 fires, 183 injuries, and 25 deaths reported.
What are the most common problems with the 1994 FORD EXPLORER?
The most-complained component for the 1994 FORD EXPLORER is TIRES:TREAD/BELT with 232 complaints. Other frequently reported areas include SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP and TIRES.
Is the 1994 FORD EXPLORER safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.