2006 BMW R1200 RT

SERVICE BRAKES, HYDRAULIC

ON CERTAIN MOTORCYCLES, IF CERTAIN PROCEDURES ARE PERFORMED THAT INVOLVES REMOVAL OF THE FRONT LEFT BRAKE CALIPER, THE ABS SENSOR CABLE CAN BE ROUTED INCORRECTLY AND WHEN THE CALIPER IS REINSTALLED, THE SENSOR CABLE CAN COME INTO CONTACT AND RUB AGAINST THE FRONT BRAKE DISC. OVERTIME, IF THE CHAFIN

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

ON CERTAIN MOTORCYCLES, UNDER RAPID, REPEATED, AND UNUSUALLY HARSH BRAKING, LOSS OF ABS CAPABILITY COULD TEMPORARILY OCCUR.

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V-6

POWER TRAIN:CLUTCH ASSEMBLY

ON CERTAIN MOTORCYCLES, THE CLUTCH COMPONENTS COULD BECOME LOOSE WHILE THE MOTORCYCLE IS BEING OPERATED.

TL* THE CONTACT OWNS A 2006 BMW R1200 RT. WHILE DRIVING 55 MPH, THE CONTACT SMELLED FUEL COMING FROM THE FUEL PUMP. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT STOPPED THE VEHICLE AND NOTICED FUEL LEAKING OVER THE ENGINE. THE CONTACT ASSOCIATED THE FAILURE WITH NHTSA CAMPAIGN NUMBER: 13V617000 (FUEL SYSTEM, GASOLINE). THE CONTACT CALLED BMW MOTORCYCLES MCDONOUGH (LOCATED AT 755 INDUSTRIAL BLVD, MCDONOUGH, GA 30253, (770) 957-7404) AND INFORMED THEM OF THE FAILURE. THE MOTORCYCLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 41,109. *LN CONSUMER STATED THIS ISSUE WAS ADDRESSED ONCE IN RECALL 13V617 IN 2014. REPAIR HISTORY INDICATES MY BIKE WAS CHECKED FOR THIS ISSUE BUT THERE IS NO INFORMATION ON WHETHER REPAIRS WERE PERFORMED. GIVEN THE INFORMATION IN THE TECHNICAL DOCUMENT, EITHER THE PUMP WAS REPLACED ENTIRELY OR THERE WAS NOTHING DONE. NO METAL REINFORCING RING WAS PLACED ON THE FUEL PUMP, SO EITHER THE PUMP WA

Mileage: 41,109

THE FUEL STRIP THAT READS GASOLINE LEVEL IS DEFECTIVE. FIRST REPAIR LASTED LESS THAN 200 MILES. RECENT REPLACEMENT FAILED AS I MADE THE TURN OUT OF THE DEALERSHIP FROM THE LAST REPAIR.

WHILE DRIVING SOUTHBOUND ON I-79 NEAR PITTSBURGH AT APPROXIMATELY 70 MPH THE REAR UNIVERSAL JOINT LET GO. THIS CAUSED THE MOTORCYCLE REAR WHEEL TO INTERMITTENTLY LOCK UP AND RELEASE. THE UNIVERSAL HAS NO MEANS TO LUBRICATE IT AND NO NOISE OR VIBRATION WAS HEARD OR FELT BEFORE FAILURE.

Mileage: 104,473

AS I WAS DECELERATING FOR A TURN I FELT A SHUDDER AND HEARD A GRINDING NOISE AND LOST REAR WHEEL BRAKING. I PULLED TO THE SIDE OF THE ROAD AND UPON EXAMINATION OF THE REAR WHEEL DISCOVERED THAT THE REAR BRAKE DISC WAS SEPARATED FROM THE BRAKE MOUNTING FLANGE. EACH OF THE FIVE MOUNTING HOLES HAD FAILED AND ALLOWED THE DISC TO SEPARATE. THE REAR WHEEL IS ALSO BOLTED TO THIS FLANGE. SUBSEQUENT RESEARCH HAS REVEALED THAT THIS IS NOT AN UNCOMMON PROBLEM. MY FEELING IS THAT THIS TYPE FAILURE COULD CAUSE A CATASTROPHIC FAILURE SINCE IT INVOLVES A FAILURE AT SPEED AND RELATES TO THE REAR WHEEL AND REAR BRAKE MOUNTING FLANGE. DEFINITELY A SAFETY ISSUE! *TR

Mileage: 74,300

WHILE CHANGING MY REAR BRAKES, I NOTICED THAT THE REAR SPACER FLANGE THAT ATTACHES THE WHEEL TO THE ROTOR IS CRACKED IN 3 DIFFERENT MOUNTING AREAS. I DO NOT RIDE OFF ROAD OR OTHERWISE ABUSE THE BIKE. *TR

Mileage: 43,000

WHILE CHANGING MY REAR BRAKES, I NOTICED THAT THE REAR SPACER FLANGE THAT ATTACHES THE WHEEL TO THE ROTOR IS CRACKED IN 3 DIFFERENT MOUNTING AREAS. I DO NOT RIDE OFF ROAD OR OTHERWISE ABUSE THE BIKE. *TR

Mileage: 43,000

AS I WAS TRAVELING AT 70 MPH ON THE HIGHWAY I FELT MY MOTORCYCLE ALL OF A SUDDEN WOBBLE AND LOST CONTROL. I STRUGGLE TO REGAIN CONTROL OF THE MOTORCYCLE AND WAS ABLE TO BRING THE MOTORCYCLE TO A STOP BY THE SHOULDER OF THE ROAD. IT APPEARED MY FINAL DRIVE (TRANSMISSION ) HAD FAILED PREMATURELY. THERE WERE OIL FROM THE FINAL DRIVE SPLATTERED ALL OVER MY REAR WHEEL. THIS WAS A FREIGHTING EXPERIENCE AND COULD HAVE RESULTANT IN SERIOUS INJURY TO ME BECAUSE OF A PREMATURE FAILURE OF THE FINAL DRIVE. *TR

Mileage: 37,700

FUEL LEAK: THE PLASTIC AROUND THE FUEL PUMP OUTPUT FITTING IS CRACKED AND LEAKING. MY LEFT LEG WAS COVERED IN GASOLINE AS WELL AS MY LEFT FAIRING. *TR

Mileage: 45,256

WHILE RIDING MY BIKE ON 280 SOUTH, I HAD TO MAKE AN EMERGENCY STOP. THE REAR BRAKES LOCKED UP, & THE BIKE'S REAR SLID OUT. THE ABS WAS INOPERATIVE, DUE TO A FAULTY ABS MODULATOR. THIS IS A COMMON PROBLEM, WHICH BMW IS WELL AWARE OF. THEY REFUSE TO HAVE A FACTORY RECALL ON THIS PART. *JS

Mileage: 11,260

I WAS CRUISING ALONG ON MY BMW R1200 RT AT THE 70MPH SPEED LIMIT WHEN ALL THE SUDDEN THE BRAKE FAILURE LIGHT FLASHED REPEATEDLY ON THE DASH, ALONG WITH A RED WARNING TRIANGLE. I IMMEDIATELY LOOK FOR THE NEXT EXIT, BUT BEFORE I GET TO THE EXIT, I ENCOUNTER A HEAVY RAIN. WHEN I TRY TO SLOW THE BIKE, THE BRAKES ARE NUMB, AND VERY DIFFICULT TO PRESS. THIS CAUSES AN IMMEDIATE PANIC, BUT I'M ABLE TO SLOW THE BIKE AFTER A VERY LONG INTERVAL. I PARK THE BIKE AND READ THE OWNERS MANUAL ABOUT THE FAILURE. IT IS DESCRIBED AS A SERIOUS FAILURE WHICH WILL CAUSE THE SERVO ASSIST TO BE DEACTIVATED, BUT THE BIKE IS STILL RIDEABLE. SINCE I WAS OVER 300 MILES FROM HOME, I ATTEMPTED TO MANAGE THE PROBLEM AS THE MANUAL RECOMMENDED. THE BIKE IS BASICALLY UNRIDEABLE AND NOT CONTROLLABLE WHEN THIS ERROR APPEARS. THERE IS NO WAY TO CONTROL YOUR STOP, AND THIS IS NOTHING LIKE JUST LOSING YOUR ABS, AND HAVING TO RESORT TO REGULAR BRAKES. THIS IS LIKE HAVING ABOUT 30% OF YOUR BRAKES AVAILABLE! WHICH

Mileage: 8,735

IN-TANK FUEL PUMP LEAKS FUEL AT THREADED CONNECTION TO OUTLET QUICK-RELEASE FITTING. I PURCHASED AND INSTALLED A REINFORCEMENT CLAMP MADE BY A THIRD-PARTY SUPPLIER AND REINSTALLED THE QUICK-RELEASE FITTING WITH A FUEL-RESISTANT THREAD SEALANT, BUT THE FITTING STILL LEAKS. I'LL TRY ADHESIVE INSTEAD, ON THE ADVICE OF OTHERS WITH THE SAME PROBLEM. FUEL LEAKS ARE NOT ACCEPTABLE ON ANY VEHICLE, PARTICULARLY NOT ON A SUPPOSEDLY HIGH-QUALITY MOTORCYCLE. *TR

Mileage: 9,678

I SMELLED FUEL (ON AND OFF) ON THE HIGHWAY ON THE WAY TO WORK. WHEN I CAME TO MY PARKING SPACE, THEN I REALLY SMELLED IT. WHEN I LEANED THE BIKE TO PUT IS ON THE SIDE STAND SOME FUEL DRIPPED OUT FROM UNDER THE COWLING, RIGHT BY THE EXHAUST PIPE. AFTER WORK, IN THE PARKING LOT, I DISASSEMBLED THE COWLING AND FOUND THAT THE BASE OF THE FUEL PUMP ASSEMBLY PACKAGE WHERE THE FUEL LINE CONNECTOR FITTING GOES INTO, WAS CRACKED, (NOT ENOUGH PLASTIC AROUND THE FITTING). I CALLED THE DEALER AND HE KNEW EXACTLY WHAT I WAS REFERRING TO, AND WAS TOLD THE PART WAS $550 BECAUSE IT INCLUDED THE FUEL PUMP (WHICH I DON'T NEED). I DECIDED THAT I WOULD NOT BUY ANOTHER DEFECTIVELY DESIGNED PIECE, SO I GOT A CLAMP AND PUT IT OVER THE CRACKED PART, AND EPOXIED IT. MAKING IT A BETTER DESIGN. THE NEXT DAY, I ALSO WAS TOLD THAT THE NEW PIECE FROM BMW HAS THE SAME SOLUTION TO THE PROBLEM, A STEEL BAND. I DON'T KNOW IF THEIRS IS STAINLESS STEEL LIKE MINE. AT FIRST, I WOULD HAVE SETTLED FOR JUST THE PART I N

Mileage: 17,125

WHILE RIDING MOTORCYCLE NOTED FUEL SMELL AND DISCOVERED LEAKING FUEL FROM CRACKS IN THE FUEL PUMP ASSEMBLY TOP PLATE WHERE THE PLASTIC HIGH PRESSURE LINE QUICK DISCONNECT FITTING SCREWS IN TO THE TAPERED PIPE THREADS OF THE PLASTIC PLATE. NOTED EVIDENCE OF FUEL LEAKAGE POOLING WITH POTENTIAL OF DRIPPING ONTO HOT EXHAUST COMPONENTS. IF FUEL WERE TO BE IGNITED THERE WOULD LIKELY BE A CATASTROPHIC FIRE AND POTENTIAL CRASH. THERE IS ALSO THE POSSIBILITY OF LOSS OF TRACTION FOR THE REAR TIRE DUE TO LEAKAGE ON THE GROUND, ALSO POTENTIALLY LEADING TO A CRASH. I BELIEVE THIS IS A SERIOUS DESIGN SPECIFICATION FLAW THAT MAY OCCUR ON ALL THE MOTORCYCLES SIMILARLY EQUIPPED. I ALSO BELIEVE THIS WARRANTS IMMEDIATE ACTION BY BMW, BOTH FOR MOTORCYCLES THAT HAVE YET TO FAIL, AND FOR THOSE THAT HAVE FAILED AND HAVE BEEN REPAIRED BY THE OWNERS. *TR

Mileage: 57,012

GAS LEAKING FROM LEFT SIDE FAIRING AFTER RIDING WITH SMALL SPILL OF GAS ON GARAGE FLOOR. TAKEN TO MORTONS BMW DEALER TODAY WHERE DEFECTIVE O-RING AND CRACKS IN FUEL PUMP FLANGE WERE NOTED. PRIOR # JBN1-18051. *TR

Mileage: 20,580

FUEL SMELL ON CLOTHING AND LEAKING FUEL FOUND DRIPPING ON HOT EXHAUST DURING STOP AT GAS STATION TO REFUEL. IMMEDIATELY PUSH MOTORCYCLE TO SAFE AREA AWAY FROM GAS STATION TO ASSESS CAUSE OF LEAK. FOUND MULTIPLE CRACKS IN PLASTIC FUEL PUMP HOUSING FLANGE THAT WHICH THE HIGH PRESSURE FUEL LINE QUICK DISCONNECT THREADS INTO. FUEL WAS POOLING APPROXIMATELY ONE INCH DEEP ON TOP OF THE FUEL PUMP HOUSING AND NEXT TO FUEL PUMP ELECTRICAL CONTROL RELAY AND WIRING. MOTORCYCLE HAD TO BE TOWED 75 MILES TO NEAREST BMW MOTORCYCLE DEALER FOR FUEL PUMP AND HOUSING REPLACEMENT. *TR

Mileage: 39,127

FUEL GAUGE SHOWED 1/3 OF TANK OF FUEL REMAINING AND 110 MILES LEFT BEFORE RUNNING OUT OF GAS. BIKE RAN OUT OF GAS WHILE RIDING DOWN HIGHWAY AS TANK WAS EMPTY. WAS ABLE TO PULL OVER TO SIDE OF ROAD SAFELY AND CALL FOR ASSISTANCE. FUEL GAUGE HAS NOT READ ACCURATELY SINCE. *TR

Mileage: 22,500

I STARTED THE MOTORCYCLE ENGINE. A FEW SECONDS AFTER IT STARTED, GASOLINE STARTED TO GUSH FROM THE FRONT OF THE BIKE ONTO THE ENGINE. BEFORE I KNEW IT, I WAS IN A PUDDLE OF GASOLINE. I SHUT IT OFF AS SOON AS I REALIZED WHAT WAS HAPPENING. I MOPPED UP THE GASOLINE OFF OF THE FLOOR TO ELIMINATE THE FIRE DANGER. I LOCKED THE STEERING AND PUT THE KEY AWAY AFTER THAT. *TR

Mileage: 27,658

THE HIGH PRESSURE OUTLET PORT ON THE FUEL PUMP ASSEMBLY DEVELOPED CRACKS THAT EXTENDED FROM THE OUTSIDE OF THE FEMALE PORTION OF THE OUTLET INTO THE THREADS. THIS ALLOWED GASOLINE TO SPRAY ONTO THE INNER PORTION OF THE BODY MOLDING AND RAN DOWN ONTO THE ENGINE AND THE RIDERS LEG ON THE LEFT SIDE. *TR

Mileage: 20,120

DURING REAR WHEEL BRAKE REPLACEMENT, FOUND CRACK IN ONE BOLT HOLE THAT SECURES REAR WHEEL TO DRIVE FLANGE. CRACK COULD ALLOW BOLT SECURING THE REAR WHEEL TO LOOSEN WHILE DRIVING. *TR

Mileage: 62,387

ENGINE BEGAN STALLING FREQUENTLY AT END OF RIDING SEASON (FALL 2011) WHEN THE ENGINE WAS AT ITS NORMAL OPERATING TEMPERATURE. ENGINE STALLING OCCURRED WHEN DECELERATING WITH CLUTCH ENGAGED OR AT IDLE, ENGINE WOULD NOT RETURN TO NORMAL IDLE SPEED WITHOUT STALLING. THE ENGINE WAS SERVICED/MAINTAINED BY AN AUTHORIZED LOCAL BMW MOTORCYCLE DEALER ON 3/10/2012 ? 3/13/2012 WITH HOPES THAT ENGINE WOULD RETURN TO NORMAL OPERATING BEHAVIOR FOR THE FOLLOWING RIDING SEASON (2012). THIS SERVICE/ MAINTENANCE INCLUDED BUT WAS NOT LIMITED TO BMW INSPECTION WITH ANNUAL SERVICE, INCLUDES ALL FLUIDS AND VALVE ADJUSTMENT AND THROTTLE BODY SYNCHRONIZATION. BUT ON 5/6/2012 THE BIKE WAS RIDDEN ON ITS FIRST LONG RIDE OF THE SEASON. AFTER RIDING APPROXIMATELY 65 MILES THE BIKE BEGAN TO HAVE THE SAME SYMPTOMS AS DURING THE LAST RIDE IN THE FALL OF 2011. ON 5/8/2012 THE BIKE WAS TAKEN TO THE SAME LOCAL BMW MOTORCYCLE DEALER THAT PERFORMED THE ANNUAL MAINTENANCE IN MARCH. DURING THE WEEK OF 5/15/2012 THE

Mileage: 42,772