BMW 525I · model year

1992 BMW 525I

30 NHTSA complaints, 4 crash reports for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1992BMW525I carries 30 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 4 crashes, 2 fires, 3 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1992 525I is engine and engine cooling:cooling system with 7 filings, followed by air bags (2) and electrical system:12v/24v/48v battery (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 34 investigation files overlapping the 1992 525I. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

30
Complaints
4
Crashes
2
Fires
3
Injuries
0
Deaths

Total Complaints

30 filings

Crashes Reported

4 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ENGINE AND ENGINE COOLING:COOLING SYSTEM7
AIR BAGS2
ELECTRICAL SYSTEM:12V/24V/48V BATTERY1
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL1
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS1
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE1
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:FILLING/CHARGING1
ELECTRICAL SYSTEM:IGNITION:MODULE1
ENGINE AND ENGINE COOLING:ENGINE1
POWER TRAIN:AUTOMATIC TRANSMISSION1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1

Recent Complaints

20141106CrashAIR BAGS

TL* THE CONTACT OWNS A 1992 BMW 525I. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED, ANOTHER VEHICLE CRASHED INTO THE VEHICLE. THE CONTACT STATED THAT THE AIR BAG DEPLOYED CAUSING SEVERE BURNS. THE CONTACT REQUIRED MEDICAL ATTENTION FOR THE THIRD DEGREE BURNS TO HER FACE AND NECK. A POLICE REPORT WAS FILED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE WAS 99,000. THE VIN WAS UNAVAILABLE.

Mileage: 99,000

20110730STRUCTURE:BODY

BODY APPEARS TO BE DEFECTIVE. THE BODY LOOKS LIKE IT IS ABOUT TO FALL APART, IN THE REAR OF THE VEHICLE. VEHICLE IS UNSAFE TO DRIVE. FIELDS BMW NORTHFIELD 700 W FRONTAGE ROAD NORTHFIELD, IL 60093 MAY HAVE BEEN NEGLIGENT. THEY INSPECTED VEHICLE ON JUNE 11TH 2011 AND DID NOT MENTION THIS ISSUE AND THAT THE VEHICLE WAS UNSAFE TO DRIVE.

Mileage: 286,508

20060324ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

DT*: THE CONTACT STATED THE ENGINE OVERHEATED WHILE DRIVING VARIOUS SPEEDS. THE VEHICLE WAS SEEN BY A DEALER. THE RADIATOR AND WATER PUMP WAS REPLACED. AFTERWARDS, THE ENGINE CONTINUED TO OVERHEAT. THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR INSPECTION. THE SERVICE DEPARTMENT DETERMINED THE ENGINE'S OVERALL COOLING SYSTEM NEEDED TO BE REPLACED.

Mileage: 142,000

20060324ENGINE AND ENGINE COOLING

DT*: THE CONTACT STATED THE ENGINE OVERHEATED WHILE DRIVING VARIOUS SPEEDS. THE VEHICLE WAS SEEN BY A DEALER. THE RADIATOR AND WATER PUMP WAS REPLACED. AFTERWARDS, THE ENGINE CONTINUED TO OVERHEAT. THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR INSPECTION. THE SERVICE DEPARTMENT DETERMINED THE ENGINE'S OVERALL COOLING SYSTEM NEEDED TO BE REPLACED.

Mileage: 142,000

20060324ENGINE AND ENGINE COOLING:COOLING SYSTEM

DT*: THE CONTACT STATED THE ENGINE OVERHEATED WHILE DRIVING VARIOUS SPEEDS. THE VEHICLE WAS SEEN BY A DEALER. THE RADIATOR AND WATER PUMP WAS REPLACED. AFTERWARDS, THE ENGINE CONTINUED TO OVERHEAT. THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR INSPECTION. THE SERVICE DEPARTMENT DETERMINED THE ENGINE'S OVERALL COOLING SYSTEM NEEDED TO BE REPLACED.

Mileage: 142,000

20060214AIR BAGS

THE AIR BAG CONTACT RING LOCKING TAB LOCATED IN THE STEERING WHEEL ASSEMBLY BROKE WITHOUT WARNING. IT WAS NOTICEABLE, A CLICK OR GRAB TYPE FEEL, WHEREVER THE STEERING WHEEL WAS TURNED AND I IMMEDIATELY TOOK THE CAR TO MY BMW SHOP TO CORRECT. I AM NOT SURE WHAT WAS ACCOMPLISHED BUT THE CLICK WAS REMOVED. ON RECALLS FOR BMWS THIS FAULT WAS LIMITED TO THE 3 SERIES AND NOT A 5 SERIES WHICH I OWN. I HAD REPORTED THIS EARLIER BUT DIDN'T RECEIVE ANY RESPONSE FROM THE NTSB SO THEREFORE I AM RESUBMITTING. *NM

Mileage: 90,000

20050630CrashAIR BAGS:FRONTAL

DT: VEHICLE WAS INVOLVED IN AN FRONTAL IMPACT THE AIR BAGS DEPLOYED, HOWEVER THE CONSUMER SUSTAINED 3RD DEGREE BURNS TO THE CHIN AREA, AND HAD TO HAVE ROOT CANAL WORK ON A TOOTH. THE VEHICLE WAS TOTALED. NO REPAIRS WERE MADE. THERE WAS A SMALL DEPLOYMENT AND IT WAS LIKE IT WAS FIRE, RED FLAMING AREA ON THE AIR BAG THAT ACTUALLY IGNITED. *AK

Mileage: 96,000

20050427AIR BAGS:ON-OFF SWITCH ASSEMBLY

I AM WONDERING HOW THE MANUFACTURE DETERMINES WHICH VEHICLES ARE AFFECTED BY A PARTICULIAR RECALL. A COUPLE OF EXAMPLES, I HAVE A 1992 BMW 525I AND HAVE EXPERIENCED TWO FAILURES RELATED TO RECALLS ONE CONCERNED THE RING IN THE STEERING COLUMN RELATED TO THE AIRBAG BROKE AND HAD TO BE REPLACED AND THE OTHER HAD TO DO WITH THE COOLING SYSTEM WHERE THE TERMOSTAT STUCK AND THE PRESSURE CRACKED THE RADIATOR. THESE FAILURE OCCURRED A FEW YEARS BACK AND I WOULD NED TO CHECK MY MAINTENANCE RECORDS TO GET THE EXACT DATES.

20040422CrashAIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

WHILE DRIVING CONSUMER'S VEHICLE WAS HIT ON THE DRIVER SIDE FRONT QUARTER PANEL. THE AIR BAGS DEPLOYED. DRIVER WAS BURNED IN THE FACE AND CHEST. *AK

Mileage: 103,000

20010403ENGINE AND ENGINE COOLING:COOLING SYSTEM

BMW HAS CONSISTENTLY HAD RADIATOR PROBLEMS / RECALLS - AND CLAIM MY VEHICLE WAS NOT PART OF THEIR RECALL - IN WHICH 370M VEHICLES WERE AFFECTED. NOSAFETY DEFECT. *AK

20010307ENGINE AND ENGINE COOLING:COOLING SYSTEM

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

20001003TIRES:TREAD/BELT

WHILE TRAVELING 65 MPH NOTICED VIBRATION. CONUSMER PULLED VEHICLE, AND NOTICED VEHICLE WAS RIDING ON RIM TIRE, TREAD SEPARATED. *AK THE WHOLE TIRE PEELED OFF AND ONLY THE RUINED RIM WAS LEFT. *YH

20000720ENGINE AND ENGINE COOLING:COOLING SYSTEM

WATER PUMP RELEASED THE RADIATOR CAP. THIS MALFUNCTION CAUSED VEHICLE TO OVERHEAT. DEALER WILL NOT COVER PROBLEM UNDER RECALL 98V178000. *AK

20000522ELECTRICAL SYSTEM:IGNITION:SWITCH

KEY CAN BE REMOVED FORM THE IGNITION SWITCH WHILE IN ANY OTHER GEARS. DEALER NOTIFIED. PROVIDE FURTHER DETAILS. *AK

20000322ENGINE AND ENGINE COOLING:COOLING SYSTEM

VEHICLE EXPERIENCED FAILURE OF THE ENGINE COOLING SYSTEM PRIOR TO RECALL NOTICE (98V-178), OWNER REPLACED SEVERAL COMPONENTS DUE TO DEFECT. MJS

19990902CrashFireFUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

CONSUMER WAS REARENDED WHILE TRAVELING ABOU 30-40MPH. UPON IMPACT, VEHICLE CAUGHT ON FIRE, TOTALING THE VEHICLE, FIRE DEPARTEMENT UNABLE TO DETERMINE THE CAUSE OF THE FIRE, FIRE MAYBE LINKED TO THE GAS FILLER AND THE TAILIGHTS. ALSO, BUMPER ONLY HAD A SIX INCH DENT. PLEASE PROVIDE ANY FURTHER DETAILS. *AK

19990823ENGINE AND ENGINE COOLING:COOLING SYSTEM

VEHICLE EXPERIENCED FAILURE OF THE RECALL (98V178) PRIOR TO RECALL NOTICE CAUSING EXTENSIVE DAMAGE TO ENGINE COMPONENTS. MJS

19990730ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

EXHAUST HANGERS FALL OFF CAUSING THE EXHAUST SYSTEM TO HIT AGAINST THE FRAME. MJS

19990730ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

OXYGEN SENSOR FAILED. MJS

19990730FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

FAILURE OF THE FUEL LINE RECALL COMPONENT (94V-066) PRIOR TO NOTICE RESULTING IN FUMES ENTERING CABIN. MJS

Compare 1992BMW525I to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 1992 BMW 525I have?
The 1992 BMW 525I has 30 NHTSA complaints, 4 crashes, 2 fires, 3 injuries, and 0 deaths reported.
What are the most common problems with the 1992 BMW 525I?
The most-complained component for the 1992 BMW 525I is ENGINE AND ENGINE COOLING:COOLING SYSTEM with 7 complaints. Other frequently reported areas include AIR BAGS and ELECTRICAL SYSTEM:12V/24V/48V BATTERY.
Is the 1992 BMW 525I safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.