BMW 525 · model year

1991 BMW 525

18 NHTSA complaints, 3 crash reports for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1991BMW525 carries 18 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 3 crashes, 2 fires, 4 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 525 is vehicle speed control with 3 filings, followed by air bags:frontal (2) and seats:front assembly:power adjust (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 34 investigation files overlapping the 1991 525. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

18
Complaints
3
Crashes
2
Fires
4
Injuries
0
Deaths

Total Complaints

18 filings

Crashes Reported

3 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
VEHICLE SPEED CONTROL3
AIR BAGS:FRONTAL2
SEATS:FRONT ASSEMBLY:POWER ADJUST2
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:FLOOR SHIFT1
STEERING1
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS1
ENGINE AND ENGINE COOLING:ENGINE1
AIR BAGS1
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH1
VISIBILITY:WINDSHIELD1
ENGINE AND ENGINE COOLING:COOLING SYSTEM1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY1
ENGINE AND ENGINE COOLING1
ELECTRICAL SYSTEM:WIRING1

Recent Complaints

20030219FireELECTRICAL SYSTEM:WIRING

THE BRAKE LIGHT INDICATOR FLASHED ON THE DASHBOARD, SOON AFTER CONSUMER NOTICED AN ELECTRICAL WIRE SMELL AND SMOKE STARTED COMING FROM THE AIR VENTS, AND WITHIN SECONDS VEHICLE WAS ON FIRE. *JB

20010411ENGINE AND ENGINE COOLING:COOLING SYSTEM

TEMPERATURE GAUGE WENT UP. TOOK TO MECHANIC, AND THEY REPLACED WATER PUMP. CURRENTLY, CONSUMER IS NOW HAVING A PROBLEM WITH THERMOSTAT. *AK

20010411ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

TEMPERATURE GAUGE WENT UP. TOOK TO MECHANIC, AND THEY REPLACED WATER PUMP. CURRENTLY, CONSUMER IS NOW HAVING A PROBLEM WITH THERMOSTAT. *AK

20010411ENGINE AND ENGINE COOLING

TEMPERATURE GAUGE WENT UP. TOOK TO MECHANIC, AND THEY REPLACED WATER PUMP. CURRENTLY, CONSUMER IS NOW HAVING A PROBLEM WITH THERMOSTAT. *AK

20000515VISIBILITY:WINDSHIELD

ON SUNNY DAY CONSUMER SPILLED COLD WATER ON THE WINDSHIELD AND THE GLASS CRACKED. *AK

19990729ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

WHILE DRIVING EVERYTHING ON THE DASH WENT OUT. AFTER AN HOUR EVERYTHING CAME BACK ON. THEN WENT OUT AGAIN. DEALER HAS NOT SEEN VEHICLE. *AK

19981014SEATS:FRONT ASSEMBLY:POWER ADJUST

SEAT WIRING FAILED RESULTING IN MELTING OF THE PLASTIC CASING.

19980324AIR BAGS

RECALL 96V-1100000; MS. RUSSO WAS NEVER NOTIFIED ABOUT THIS RECALL. MS. RUSSO HAD THE PROBLEM TO BE FIXED BEFORE HEARING ABOUT THIS RECALL, AND LATER SHE WAS INFORMED THROUGH SOMEONE THAT THERE IS A RECALL. SO, MS. RUSSO CHECKED OUT THE RECALL AT BELL IMPORTS AND THEY TOOK CARE OF THE RECALL . *AK

19970805AIR BAGS:FRONTAL

WHILE DRIVING AT 45 MPH AND THE SRS LIGHT WAS ON. DEALER WAS AWARE, BUT HAD TO RESCHDULE TO ANOTHER APPOINTMENT DURING THAT TIME. THE AIRBAG DEPLOYED, CAUSING INJURIES TO THE OCCUPANT. DEALER CANNOT DETERMINE PROBLEM. *AK

19970512FireSEATS:FRONT ASSEMBLY:POWER ADJUST

POWER ADJUSTABLE SEATS SHORTED OUT AND CAUGHT ON FIRE, TURNED OFF VEHICLE TO PUT OUT FIRE. *AK

19961212ENGINE AND ENGINE COOLING:ENGINE

REPLACED LEAKING ENGINE GASKET. *AK

19960529CrashVEHICLE SPEED CONTROL

THE THROTTLE STICKS AND CAUSED THE VEHICLE TO ACCELERATE IN REVERSE, CAUSING AN ACCIDENT. PLEASE DESCRIBE. *AK

19960222CrashVEHICLE SPEED CONTROL

THROTTLE LINKAGES AND CONTROL FAILED, CAUSING VEHICLE TO LOSE CONTROL, RESULTING IN ACCIDENT/INJURIES PRIOR TO RECALL (91V-029). *AK

19960222FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

FUEL LINE METALLIC FITTINGS MALFUNCTIONED.

19960123STEERING

DRIVING UNDER NORMAL CONDITIONS AND STEERING WENT OUT OF CONTROL. PLEASE DESCRIBE DETAILS. TT

19951207POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:FLOOR SHIFT

DEFECTIVE GEAR SHIFT HANDLE CAUSED TRANSMISSION TO JUMP FROM PARK TO REVERSE GEAR. *AW

19951109CrashVEHICLE SPEED CONTROL

SUDDEN ACCELERATION WHEN VEHICLE SHIFTED INTO DRIVE GEAR, CAUSING LOSS OF CONTROL/ACCIDENT/INJURIES. *SKD

19950615AIR BAGS:FRONTAL

OTHER: DRIVER'S AIR BAG PROBLEMS. *SKD

Compare 1991BMW525 to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 1991 BMW 525 have?
The 1991 BMW 525 has 18 NHTSA complaints, 3 crashes, 2 fires, 4 injuries, and 0 deaths reported.
What are the most common problems with the 1991 BMW 525?
The most-complained component for the 1991 BMW 525 is VEHICLE SPEED CONTROL with 3 complaints. Other frequently reported areas include AIR BAGS:FRONTAL and SEATS:FRONT ASSEMBLY:POWER ADJUST.
Is the 1991 BMW 525 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.