NHTSA

Defect investigations

NHTSA opens defect investigations when complaint patterns suggest a possible safety risk. Browse all 4,173 investigations, including 93 currently open.

According to the National Highway Traffic Safety Administration (NHTSA), the agency Office of Defects Investigation has opened 4,161 formal defect investigations into U.S. vehicles as of June 2026. Each investigation can precede a recall; see our methodology for how these federal case files are tracked.

4,173
Total
93
Open
2329
Preliminary
871
Engineering
210
Recall Queries
Status: All Open
Type: All PEEARQ
EA04035 Engineering Analysis Closed
2004-12-22

FRONT TURN SIGNAL/DRL FAILURE

SATURN SATURN

EA04034 Engineering Analysis Closed
2004-12-21

FRACTURE OF THE STEEL WHEEL RIM

EA04033 Engineering Analysis Closed
2004-12-20

WHEEL SEPARATIONS

EA04032 Engineering Analysis Closed
2004-11-23

WHEEL SEPARATIONS

EA04031 Engineering Analysis Closed
2004-11-22

POWER LIFTGATE LATCH

CHRYSLER CHRYSLER

EA04030 Engineering Analysis Closed
2004-11-04

POWER DOOR LOCK FAILURE

EA04029 Engineering Analysis Closed
2004-10-29

DISABLED VEHICLE

EA04028 Engineering Analysis Closed
2004-09-14

TURN SIGNAL MALFUNCTION

EA04026 Engineering Analysis Closed
2004-09-09

OVERHEATED FUEL PUMP WIRING

CHEVROLET CHEVROLET

EA04027 Engineering Analysis Closed
2004-09-09

UNDERHOOD FIRES

HONDA HONDA

EA04025 Engineering Analysis Closed
2004-08-26

FALSE PARK

EA04024 Engineering Analysis Closed
2004-08-20

BALL JOINT SEPARATION

TOYOTA TOYOTA

EA04023 Engineering Analysis Closed
2004-08-18

REAR DOOR LATCH FAILURE

FORD FORD

EA04022 Engineering Analysis Closed
2004-08-09

ENGINE STALLING

CHRYSLER CHRYSLER

EA04021 Engineering Analysis Closed
2004-08-03

BRAKE LAMP FAILURE

EA04020 Engineering Analysis Closed
2004-07-22

STEEL WHEEL FRACTURE

KIA KIA

EA04019 Engineering Analysis Closed
2004-07-02

WHEEL SEPARATIONS

EA04018 Engineering Analysis Closed
2004-07-01

LOSS OF ELECTRIC POWER STEERING

EA04017 Engineering Analysis Closed
2004-06-30

STUCK-OPEN THROTTLE

AUDI AUDI

EA04016 Engineering Analysis Closed
2004-06-24

STEERING BINDING

VOLVO VOLVO TRUCK

EA04015 Engineering Analysis Closed
2004-06-22

DRIVER SEAT PEDESTAL FAILURES

EA04014 Engineering Analysis Closed
2004-06-09

SCHOOL BUS LIGHTING FAILURES

EA04013 Engineering Analysis Closed
2004-06-04

DRIVER AIR BAG CLOCKSPRING FAILURE

EA04012 Engineering Analysis Closed
2004-04-30

HYDRAULIC PUMP FAILRES

EA04011 Engineering Analysis Closed
2004-04-09

PARKING BRAKE FAILURE

EA04010 Engineering Analysis Closed
2004-03-30

DRIVER SIDE FRONT SEAT OVERHEATS

VOLKSWAGEN VOLKSWAGEN

EA04008 Engineering Analysis Closed
2004-03-19

ENGINE STALL

SAAB SAAB

EA04009 Engineering Analysis Closed
2004-03-17

WHEEL SEPARATIONS

EA04007 Engineering Analysis Closed
2004-02-27

SEAT BELT BUCKLE FALSE LATCH/MALFUNCTION

EA04006 Engineering Analysis Closed
2004-02-23

ACCELERATOR PEDAL SENSOR (ETC)

FORD FORD

EA04005 Engineering Analysis Closed
2004-02-19

TAILGATE CABLE BREAKAGE

EA04003 Engineering Analysis Closed
2004-02-03

FUEL RAIL LEAKS

OLDSMOBILE OLDSMOBILE

EA04004 Engineering Analysis Closed
2004-02-03

REFUELING SPIT BACK

EA04002 Engineering Analysis Closed
2004-01-06

WINDSHIELD WIPER FAILURE

OLDSMOBILE OLDSMOBILE

EA04001 Engineering Analysis Closed
2003-12-23

AMBULANCE ALTERNATOR FAILURES

EA03025 Engineering Analysis Closed
2003-11-25

DRIVERS SIDE DASH FIRE

AUDI AUDI

EA03024 Engineering Analysis Closed
2003-11-19

EXTENDED STOPPING DISTANCES

SUBARU SUBARU

EA03023 Engineering Analysis Closed
2003-11-19

UPPER BALL JOINT SEPARATION

EA03022 Engineering Analysis Closed
2003-11-12

STRICK WHEEL-END FAILURES

EA03021 Engineering Analysis Closed
2003-11-04

FRONT SUSPENSION COIL SPRING FRACTURE

EA03020 Engineering Analysis Closed
2003-10-07

PASSENGER AIR BAG LID FAILURE

VOLKSWAGEN VOLKSWAGEN

EA03019 Engineering Analysis Closed
2003-09-15

POWER RACK AND PINION STEERING FAILURE

PONTIAC GRAND PRIX

EA03018 Engineering Analysis Closed
2003-09-09

IGNITION-PARK INTERLOCK SYSTEM

HONDA HONDA

EA03017 Engineering Analysis Closed
2003-09-09

IGNITION-PARK INTERLOCK

HONDA HONDA

EA03016 Engineering Analysis Closed
2003-08-29

AXLE FAILURE WITH WHEEL SEPARATION

EA03015 Engineering Analysis Closed
2003-08-28

FUEL RAIL LEAKAGE

KIA KIA

EA03014 Engineering Analysis Closed
2003-08-22

INADVERTENT SIDE AIR BAG DEPLOYMENT

EA03013 Engineering Analysis Closed
2003-08-13

ENGINE COOLING FAN BLADE FAILURE

EA03012 Engineering Analysis Closed
2003-07-25

REAR BRAKE LINE FAILURE

FORD CROWN VICTORIA

EA03011 Engineering Analysis Closed
2003-07-17

AUTO TRANS IGNITION-PARK INTERLOCK

EA03010 Engineering Analysis Closed
2003-07-02

FRONTAL AIR BAG NON-DEPLOYMENT IN CRASH

EA03009 Engineering Analysis Closed
2003-06-30

ENGINE COMPARTMENT FIRES

EA03008 Engineering Analysis Closed
2003-06-11

FUEL TANK LEAKS

EA03007 Engineering Analysis Closed
2003-05-06

ENGINE STALL

EA03006 Engineering Analysis Closed
2003-04-29

REAR SUSPENSION SEPARATION/FAILURE

INTERNATIONAL INTERNATIONAL

EA03005 Engineering Analysis Closed
2003-04-23

REAR AXLE TRAILING ARM FAILURE

EA03004 Engineering Analysis Closed
2003-04-10

WHEEL STUD FRACTURE

EA03003 Engineering Analysis Closed
2003-04-09

OVERHEATING FRONT AND REAR BRAKES

EA03002 Engineering Analysis Closed
2003-04-08

BRAKE LIGHT SWITCH

EA03001 Engineering Analysis Closed
2003-01-27

CNG TANK EXPLOSION

FORD FORD

EA02037 Engineering Analysis Closed
2002-12-23

TURN SIGNAL FAILURES

OLDSMOBILE OLDSMOBILE

EA02036 Engineering Analysis Closed
2002-12-11

ABS CORROSION EXTENDS STOPPING DIST

FREIGHTLINER FREIGHTLINER

EA02035 Engineering Analysis Closed
2002-12-06

OVERHEATING FRONT AND REAR BRAKES

EA02034 Engineering Analysis Closed
2002-12-03

OVERHEATING FRONT AND REAR BRAKES

INTERNATIONAL INTERNATIONAL

EA02033 Engineering Analysis Closed
2002-11-26

BALL JOINT SEPARATION

CHRYSLER CHRYSLER

EA02032 Engineering Analysis Closed
2002-11-18

SAFETY BELT ASSEMBLY FAILURE

EA02031 Engineering Analysis Closed
2002-11-15

STEERING COLUMN LOCKUP

EA02030 Engineering Analysis Closed
2002-10-22

ENGINE COMPARTMENT FIRES

EA02029 Engineering Analysis Closed
2002-10-16

HOOD LATCH FAILURE

JEEP GRAND CHEROKEE

EA02028 Engineering Analysis Closed
2002-09-30

ERRATIC FUEL GAUGE

EA02026 Engineering Analysis Closed
2002-09-10

VOLVO S40/V40 MY 2000-2001

VOLVO VOLVO

EA02027 Engineering Analysis Closed
2002-09-10

ENGINE STALLING

MAZDA TRIBUTE

EA02022 Engineering Analysis Closed
2002-09-09

ENGINE STALLING

EA02023 Engineering Analysis Closed
2002-09-09

FRONT SUSP COLLAPSE/WHEEL SEPARATION

EA02025 Engineering Analysis Closed
2002-09-06

SPEED CONTROL DEACTIVATION SWITCH FIRES

EA02021 Engineering Analysis Closed
2002-09-06

FRONT SUSPENSION U-BOLTS LOOSEN OR BREAK

VOLVO VOLVO

EA02024 Engineering Analysis Closed
2002-09-05

FUEL PUMP-RELATED MOTORCYCLE STALLING

EA02020 Engineering Analysis Closed
2002-08-29

DRIVER'S AIR BAG SYSTEM FAILURE

NISSAN ALTIMA

EA02019 Engineering Analysis Closed
2002-08-22

SEAT FIRES

VOLVO VOLVO

EA02018 Engineering Analysis Closed
2002-08-19

RAPID TIRE DEFLATION

FORD PICKUP

EA02017 Engineering Analysis Closed
2002-08-16

BURN INJURIES DUE TO AIR BAG DEPLOYMENT

EA02016 Engineering Analysis Closed
2002-08-06

NON-CRASH ENGINE COMPARTMENT FIRES

KIA KIA

EA02015 Engineering Analysis Closed
2002-08-01

THROTTLE STICKING CLOSED

EA02014 Engineering Analysis Closed
2002-07-31

ENGINE COMPARTMENT FIRES

EA02013 Engineering Analysis Closed
2002-07-25

SEAT BELT ROUTING GUIDE ON CARSEAT BASE

EA02012 Engineering Analysis Closed
2002-07-15

INADVERTENT SIDE-IMPACT AIR BAG DEPLOYME

BMW 2002

EA02009 Engineering Analysis Closed
2002-07-02

AIR BAG NON DEPLOY

EA02011 Engineering Analysis Closed
2002-07-02

SAFETY BELT ASSEMBLY FAILURE

FORD FORD

EA02010 Engineering Analysis Closed
2002-07-02

MIS-ASSEMBLED AIRBAG CLOCKSPRING

FORD FORD

EA02008 Engineering Analysis Closed
2002-06-10

WATER INTRUSION INTO AIRBAG MONITOR

MERCURY MERCURY

EA02007 Engineering Analysis Closed
2002-05-31

ALUMINUM ALLOY WHEEL DENTING

EA02006 Engineering Analysis Closed
2002-05-31

WINDSHIELD WIPER FAILURE

EA02005 Engineering Analysis Closed
2002-05-17

DRIVER DOOR ELECTRICAL FIRES

EA02004 Engineering Analysis Closed
2002-04-19

DS-2000 STEERING SYSTEM

EA02003 Engineering Analysis Closed
2002-04-04

POWER RACK AND PINION STEERING FAILURE

EA02002 Engineering Analysis Closed
2002-02-28

BUCKLE ASSEMBLY MALFUNCTION

EA02001 Engineering Analysis Closed
2002-02-06

STEERING SHAFT SEPARATION

EA01019 Engineering Analysis Closed
2001-12-28

FRONT SEAT RECLINER BOLT

EA01018 Engineering Analysis Closed
2001-12-20

SEAT BELT ANCHORAGE SEPARATION

EA01017 Engineering Analysis Closed
2001-11-01

ROLL-AWAY IN REVERSE WHEN PARKED

Understanding NHTSA Investigations

Preliminary Evaluation (PE)

Initial assessment of a potential safety defect, typically opened after receiving multiple consumer complaints about similar issues.

Engineering Analysis (EA)

In-depth technical evaluation that may include testing, data collection from manufacturers, and detailed defect analysis.

Recall Query (RQ)

Evaluation of the effectiveness of a previously issued recall remedy, often triggered when complaints persist after a recall.

Investigation Outcomes

Investigations may result in a voluntary recall by the manufacturer, a mandatory recall order, or closure if no defect is found.

Data from NHTSA Office of Defects Investigation. PlainCars does not rate or recommend vehicles. about how PlainCars sources NHTSA data.