Investigations
FUEL PUMP LEAKS
NHTSA Engineering Analysis EA09007 — closed, opened 2009-05-21 and involving the SUBARU SUBARU.
NHTSA investigation EA09007 is a Engineering Analysis opened on 2009-05-21 and currently closed. The subject of record is SUBARU SUBARU, which places this file inside the Office of Defects Investigation queue for SUBARU. Latest activity on this investigation was logged on 2009-07-20 — NHTSA updates that field whenever an Information Request goes out, a supplement is filed, or a status change is recorded in the public docket.
An Engineering Analysis like EA09007 is the deeper technical phase that follows a PE. NHTSA requests design, warranty, and field-failure data from the manufacturer, conducts its own testing when needed, and determines whether the evidence supports a safety defect finding that would compel a recall.
Investigators summarized the matter as follows: "SUBARU WILL CONDUCT A SAFETY RECALL (09V-277) ON ALL 15, 633 MODEL YEAR (MY) 2005 AND MY 2006 BAJA VEHICLES, INCLUDING TURBO AND NON-TURBO MODELS. SUBARU HAS IDENTIFIED A DEFECT IN WHICH CRACKS DEVELOP IN THE FUEL HOSE C..." Investigations are the early-warning layer of the federal auto-safety system, sitting upstream of formal recalls and defect orders. Whether this one closes without action or escalates into an Engineering Analysis, the full history stays in the ODI archive so researchers, litigators, and buyers can pull the paper trail at any time. Related SUBARU files, listed below, give context on whether this is an isolated concern or part of a broader pattern across the brand.
Investigation Summary
SUBARU WILL CONDUCT A SAFETY RECALL (09V-277) ON ALL 15, 633 MODEL YEAR (MY) 2005 AND MY 2006 BAJA VEHICLES, INCLUDING TURBO AND NON-TURBO MODELS. SUBARU HAS IDENTIFIED A DEFECT IN WHICH CRACKS DEVELOP IN THE FUEL HOSE CONNECTION (NIPPLE) ON THE OUTLET (PRESSURE) SIDE OF THE FUEL PUMP. THIS CONDITION CAN RESULT IN A PRESSURIZED LEAK OF GASOLINE FROM THE FUEL PUMP. SUBARU'S ANALYSIS OF SAMPLE PARTS COLLECTED FROM THE FIELD CONFIRMED THE ISSUE TO BE LIMITED TO MY 2005 AND MY 2006 VEHICLES ONLY. SUBARU DEALERS WILL REPLACE THE FUEL PUMP BRACKET, INCLUDING ALL NIPPLES, WITH A VERSION THAT HAS BEEN MODIFIED FOR INCREASED STRENGTH. PLEASE SEE SUBARU'S DEFECT REPORT IN THE RECALL FILE (09V-277) FOR MORE DETAILS. THIS INVESTIGATION IS CLOSED.
About This Investigation Type
An Engineering Analysis (EA) is the in-depth phase following a Preliminary Evaluation. NHTSA engineers conduct testing, collect data from manufacturers, and perform detailed technical analysis to determine whether a safety defect exists. An EA may lead to a voluntary recall by the manufacturer or, in rare cases, a mandatory recall order.
Other SUBARU Investigations
Occupant Detection System (ODS) Failure
Passenger Front Air Bag Suppression
Front suspension control arm failure
FUEL LINE LEAK
FUEL PUMP LEAK
Data from NHTSA Office of Defects Investigation. Cross-references: NHTSA recall campaign API and NHTSA FARS where fatality records overlap. PlainCars does not rate or recommend vehicles. Learn more.
Read our methodology — how this data is sourced, computed, and verified.