Component

ENGINE AND ENGINE COOLING

39,068 NHTSA complaints about engine and engine cooling issues across 63 makes and 1260 models.

The engine and engine cooling is one of the standardized component categories NHTSA uses to classify consumer safety complaints. Across the public complaint database, it accounts for 39,068 filings from 63 manufacturers and 1260 distinct vehicle models, a footprint large enough that defect engineers can isolate part-family patterns across different platforms that share the same supplier or the same federal motor vehicle safety standard.

Among filings citing this component, owners have reported 588 crashes, 2,182 fires, 510 injuries, and 47 fatalities. The most complained-about vehicle in this category is the FORD ESCAPE with 1,638 filings, followed by FORD F-150 and NISSAN ALTIMA. These severity counters are what separates a nuisance complaint trend from a pattern NHTSA is likely to escalate into a Preliminary Evaluation.

Component-level analysis is how the Office of Defects Investigation spots cross-manufacturer supplier issues — the same airbag inflator, the same takata-style ignition switch, the same brake hose material — before they become industry-wide recalls. When you see a single component accumulating large complaint volume across several unrelated nameplates, that is usually a signature of a shared supplier or a shared federal standard being stressed by real-world conditions. Use the affected-vehicles table below to see whether the pattern is concentrated on a handful of models or distributed evenly, and cross-reference each model's full recall and investigation history before drawing conclusions about any one nameplate.

39,068
Complaints
1260
Models Affected
588
Crashes
2,182
Fires
47
Deaths

Most Affected Vehicles

# Vehicle Complaints
1 FORD ESCAPE 1,638
2 FORD F-150 1,139
3 NISSAN ALTIMA 1,018
4 DODGE INTREPID 821
5 FORD ECOSPORT 793
6 FORD FUSION 642
7 FORD EDGE 610
8 FORD EXPLORER 598
9 FORD FOCUS 586
10 DODGE DURANGO 544
11 FORD EXPEDITION 535
12 JEEP GRAND CHEROKEE 513
13 TOYOTA CAMRY 462
14 NISSAN PATHFINDER 458
15 BMW 328I 409
16 FORD TAURUS 382
17 PONTIAC GRAND PRIX 381
18 FORD WINDSTAR 349
19 HONDA ACCORD 342
20 VOLKSWAGEN JETTA 341
21 CHRYSLER PACIFICA 332
22 CHEVROLET IMPALA 330
23 CHEVROLET MALIBU 327
24 DAEWOO LEGANZA 326
25 VOLKSWAGEN PASSAT 325
26 SATURN LS 310
27 TOYOTA COROLLA 294
28 NISSAN XTERRA 294
29 NISSAN SENTRA 290
30 HONDA CIVIC 289

Recent Complaints

2019 SUBARU OUTBACK

The contact owns a 2019 Subaru Outback. The contact stated that while driving approximately 45 MPH, the accelerator pedal was depressed, and the vehicle hesitated and almost stalled. The failure was i

2019 BMW M5

The contact owns a 2019 BMW M5. The contact stated that the vehicle was taken to the dealer and repaired under Technical Service Bulletin Number: SIB 17 03 24. The dealer replaced the coolant expansio

2019 VOLVO XC90 Fire

The contact owned a 2019 Volvo XC90. The contact stated that while driving approximately 50-52 MPH, there smoke coming from the front passenger’s side wheel well of the vehicle. The contact stated t

2017 FORD F-150

The contact owns a 2017 Ford F-150. The contact had previously received notification of Customer Satisfaction Program: 21N03 (Engine Cam Phaser Replacement), and the vehicle was taken to the dealer, w

2014 BMW X1

The contact owns a 2014 BMW X1. The contact received notification of NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System); however, the part to do the recall repair was not

2022 VOLKSWAGEN TAOS

The contact owns a 2022 Volkswagen Taos. The contact stated that while the vehicle was started and running, the low coolant warning light illuminated. The coolant reservoir was topped off, and the war

2019 BUICK ENCORE

The contact owns a 2019 Buick Encore. The contact stated that while driving at various speeds, the check engine warning light remained illuminated, with the odor of burning oil inside the cabin of the

2015 RAM 1500

The contact owns a 2015 Ram 1500. The contact stated that while driving approximately 45 MPH, the vehicle started shaking and lost motive power. The ETC warning light illuminated, and the message "Ser

2023 NISSAN ROGUE

See attached document for complaint. I received a safety recall notice on my 2023 Nissan Rogue back in August 2025. We are in December, 2025 and the dealer sti ll states that Nissan has not provided

2014 HONDA CR-V

See attached document for complaint.

2022 GMC SIERRA 1500

See attached document for complaint.

2012 KIA OPTIMA

The contact owns a 2012 Kia Optima. The contact stated that the engine was knocking at startup. The contact referenced NHTSA Campaign Number: 17V224000 (ENGINE AND ENGINE COOLING); and the VIN was inc

2018 FORD EXPLORER

The contact owns a 2018 Ford Explorer. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. Prior to the failure, when the vehicle was started, th

2014 CHEVROLET EQUINOX

See attached document for complaint.

2022 GMC YUKON XL

The contact owns a 2022 GMC Yukon XL. The contact stated that while driving approximately 65 MPH, the vehicle stalled. The failure was a consistent failure. No warning lights were illuminated. The mes

2019 BMW 330I

See attached document for complaint.

2016 RAM 1500

The contact owns a 2016 Ram 1500. The vehicle was repaired under NHTSA Campaign Number: 22V406000 (FUEL SYSTEM, DIESEL). The contact stated that while driving at an undisclosed speed after the vehicle

2025 CADILLAC ESCALADE

The contact owns a 2025 Cadillac Escalade. While driving 55 MPH on the highway, the vehicle experienced sudden and catastrophic engine failure. The contact was able to pull over safely onto the servic

2017 FORD ESCAPE

The contact owns a 2017 Ford Escape. The contact stated that upon starting the vehicle, the check engine warning light illuminated. The vehicle was taken to an independent mechanic, and DTC: P0301, P0

2022 CHEVROLET SILVERADO 1500

See attached document for complaint

Frequently Asked Questions

How many complaints involve engine and engine cooling issues?
The NHTSA has received 39,068 complaints about engine and engine cooling problems across 1260 vehicle models from 63 manufacturers.
How dangerous are engine and engine cooling defects?
ENGINE AND ENGINE COOLING issues have been linked to 588 crashes, 2,182 fires, 510 injuries, and 47 deaths according to NHTSA complaint data.
Which vehicles have the most engine and engine cooling problems?
The most complained-about vehicle for engine and engine cooling issues is the FORD ESCAPE with 1,638 complaints.
Where does PlainCars get its safety data?
All vehicle safety data comes from the National Highway Traffic Safety Administration (NHTSA) complaints database, which collects reports from vehicle owners about safety-related defects.

Data Sources

Vehicle complaint data from the National Highway Traffic Safety Administration (NHTSA) complaints database. Includes consumer-reported safety issues filed with NHTSA Office of Defects Investigation. Severity counts cross-reference NHTSA FARS (Fatality Analysis Reporting System) for fatal incidents where a corresponding FARS record exists.

Component categories are standardized by NHTSA. Crash-test ratings where shown are drawn from the NHTSA New Car Assessment Program (NCAP). Complaint counts, crash reports, fire reports, and fatality data reflect consumer-submitted reports and may not represent all incidents.

Disclaimer: This data is for informational purposes only and should not be used as the sole basis for vehicle purchase decisions. NHTSA complaint data is self-reported by consumers and has not been verified or investigated. A high complaint count does not necessarily indicate a defect. Always consult a qualified mechanic and check official NHTSA recall notices before making safety-related decisions.

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