Component

ELECTRICAL SYSTEM:WIRING

4,279 NHTSA complaints about electrical system:wiring issues across 50 makes and 649 models.

The electrical system:wiring is one of the standardized component categories NHTSA uses to classify consumer safety complaints. Across the public complaint database, it accounts for 4,279 filings from 50 manufacturers and 649 distinct vehicle models, a footprint large enough that defect engineers can isolate part-family patterns across different platforms that share the same supplier or the same federal motor vehicle safety standard.

Among filings citing this component, owners have reported 58 crashes, 1,320 fires, 95 injuries, and 17 fatalities. The most complained-about vehicle in this category is the FORD F-150 with 134 filings, followed by FORD ESCORT and FORD TAURUS. These severity counters are what separates a nuisance complaint trend from a pattern NHTSA is likely to escalate into a Preliminary Evaluation.

Component-level analysis is how the Office of Defects Investigation spots cross-manufacturer supplier issues — the same airbag inflator, the same takata-style ignition switch, the same brake hose material — before they become industry-wide recalls. When you see a single component accumulating large complaint volume across several unrelated nameplates, that is usually a signature of a shared supplier or a shared federal standard being stressed by real-world conditions. Use the affected-vehicles table below to see whether the pattern is concentrated on a handful of models or distributed evenly, and cross-reference each model's full recall and investigation history before drawing conclusions about any one nameplate.

4,279
Complaints
649
Models Affected
58
Crashes
1,320
Fires
17
Deaths

Most Affected Vehicles

# Vehicle Complaints
1 FORD F-150 134
2 FORD ESCORT 89
3 FORD TAURUS 80
4 JEEP GRAND CHEROKEE 73
5 FORD EXPLORER 71
6 FORD CONTOUR 70
7 FORD FOCUS 65
8 DODGE NEON 53
9 CHEVROLET BLAZER 52
10 JEEP CHEROKEE 47
11 PONTIAC GRAND AM 45
12 FORD F-250 SD 44
13 LINCOLN TOWN CAR 43
14 FORD WINDSTAR 43
15 FORD AEROSTAR 41
16 DODGE DAKOTA 40
17 FORD EXPEDITION 39
18 DODGE CARAVAN 39
19 CHEVROLET CAVALIER 39
20 FORD RANGER 38
21 KIA SPORTAGE 36
22 HYUNDAI ELANTRA 36
23 DODGE GRAND CARAVAN 36
24 CHRYSLER TOWN AND COUNTRY 36
25 FORD F-350 SD 35
26 DODGE RAM 1500 35
27 CHEVROLET SUBURBAN 35
28 CHEVROLET MALIBU 34
29 CHEVROLET SILVERADO 32
30 VOLKSWAGEN JETTA 31

Recent Complaints

2004 FREIGHTLINER SPRINTER

See attached document for complaint.

2006 BMW X5

The contact owns a 2006 BMW X5. The contact stated while driving 45 MPH, there was an electrical burning odor inside the vehicle. The ABS, brakes, and other unknown warning lights were illuminated. Th

2009 NISSAN VERSA

See attached document for complaint.

2021 CHEVROLET SILVERADO 1500

The contact owns a 2021 Chevrolet Silverado 1500. The contact stated while driving at an undisclosed speed, the vehicle stalled with several unknown warning lights illuminated. The vehicle was taken t

2021 FORD F-150

The contact owns a 2021 Ford F-150. The contact stated that the vehicle was shuddering and jerking while driving. The check engine warning light was flashing. The contact stated there was another unkn

2014 GMC TERRAIN

See attached document for complaint

2023 NISSAN MAXIMA

See attached document for complaint

2016 FORD EXPLORER

The contact owns a 2016 Ford Explorer. The contact stated while driving 70 MPH, the driver’s side front door panel became loosened due to failed adhesive exposing wiring in the door. The front door

2015 JEEP WRANGLER

The contact owns a 2015 Jeep Wrangler. The contact stated that while performing routine maintenance on the vehicle, he moved the wires located near the engine compartment and the wire coating crumbled

2014 CHEVROLET IMPALA

Electrical wiring problems. Parking light wouldn't go off and clicking noise under dash in front seat

2020 KIA SORENTO

No remedy to fix in over three months. Told not to drive car if installed

2020 FORD FUSION

The contact owns a 2020 Ford Fusion. The contact stated while driving 68 MPH, the vehicle started to stall. The vehicle was taken to the dealer and the contact was informed that the vehicle was not wi

2008 SUZUKI DL650 Crash

My VIN number is [XXX]. A recall was issued for Suzuki Vstrom. The recall was issued for 2012-2016 Suzuki V-Strom 650 stator due to a wiring issue. The wire burns. The problem is that the 2008 mod

2021 VOLKSWAGEN ATLAS CROSS SPORT

The contact owns a 2021 Volkswagen Atlas Cross Sport. The contact stated that the front and rear passenger’s side windows activated and rolled down independently and without warning. The contact als

2019 GMC SIERRA 1500

The contact owns a 2019 GMC Sierra 1500. The contact stated while at a traffic signal, the vehicle stalled while depressing the accelerator pedal. The contact stated that he shifted the vehicle into p

2021 GMC SIERRA 1500

The contact owns a 2021 GMC Sierra 1500. The contact stated while attempting to start the vehicle, the vehicle failed to operate as needed. The service parking brake, check engine, and other unknown w

2017 FORD ESCAPE

Wiring harness rubbed on frame. It blew a fuse, disabled hill assist, traction control, and AWD.

2012 FORD F-250 Fire

THE CONTACT OWNS A 2012 FORD F-250. THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS, THE CONTACT SMELLED SMOKE COMING FROM INSIDE THE VEHICLE. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED. T

2013 SUBARU IMPREZA

2013 SUBARU IMPREZA. CONSUMER WRITES IN REGARDS TO ENGINEERING DEFECT. *LD THE CONSUMER STATED THAT THE VEHICLE ATTRACTS RODENTS THAT CHEW THROUGH THE WIRING. THE MANUFACTURER WAS CONTACTED AND DEN

2020 FORD TRANSIT

UPDATE TO COMPLAINT NO 11302124 DATED 2/26/2020 SPOKE WITH FORD CUST SERVICE REP REGARDING THE ISSUES AND WAS TOLD TO MAKE AN APPOINTMENT WITH DEALER TO CHECK OUT THE SEAT AND ELECTRIC SYSTEM. THE

Frequently Asked Questions

How many complaints involve electrical system:wiring issues?
The NHTSA has received 4,279 complaints about electrical system:wiring problems across 649 vehicle models from 50 manufacturers.
How dangerous are electrical system:wiring defects?
ELECTRICAL SYSTEM:WIRING issues have been linked to 58 crashes, 1,320 fires, 95 injuries, and 17 deaths according to NHTSA complaint data.
Which vehicles have the most electrical system:wiring problems?
The most complained-about vehicle for electrical system:wiring issues is the FORD F-150 with 134 complaints.
Where does PlainCars get its safety data?
All vehicle safety data comes from the National Highway Traffic Safety Administration (NHTSA) complaints database, which collects reports from vehicle owners about safety-related defects.

Data Sources

Vehicle complaint data from the National Highway Traffic Safety Administration (NHTSA) complaints database. Includes consumer-reported safety issues filed with NHTSA Office of Defects Investigation. Severity counts cross-reference NHTSA FARS (Fatality Analysis Reporting System) for fatal incidents where a corresponding FARS record exists.

Component categories are standardized by NHTSA. Crash-test ratings where shown are drawn from the NHTSA New Car Assessment Program (NCAP). Complaint counts, crash reports, fire reports, and fatality data reflect consumer-submitted reports and may not represent all incidents.

Disclaimer: This data is for informational purposes only and should not be used as the sole basis for vehicle purchase decisions. NHTSA complaint data is self-reported by consumers and has not been verified or investigated. A high complaint count does not necessarily indicate a defect. Always consult a qualified mechanic and check official NHTSA recall notices before making safety-related decisions.

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