Total Complaints
3 filings
WORKHORSE W20 · model year
3 NHTSA complaints, and 2 recall campaigns listed for this cohort. A VIN lookup is required to determine whether a specific vehicle has an unrepaired recall.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2005WORKHORSEW20 carries 3 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 1 injury, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
The most frequently selected component label in reports for the 2005 W20 is service brakes, hydraulic with 2 filings, followed by parking brake:driveline:hydraulic (1). Complaint categories reflect owner reports and intake categorization; they do not establish a defect pattern or cause. This cohort has 2 NHTSA recall campaigns listed below. Enter a VIN in NHTSA's official recall lookup to determine whether a specific vehicle has an unrepaired recall.
NHTSA currently has 2 investigation files overlapping the 2005 W20. Owners comparing this cohort against neighboring years should read the complaint-by-year trend as report volume, not a causal diagnosis. Use the related-complaint feed and the official recall lookup when researching a specific vehicle.
Total Complaints
3 filings
Crashes Reported
0 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| SERVICE BRAKES, HYDRAULIC | 2 |
| PARKING BRAKE:DRIVELINE:HYDRAULIC | 1 |
SERVICE BRAKES, HYDRAULIC
NAVISTAR IS RECALLING CERTAIN MODEL YEAR MY 2001-2008 WORKHORSE W20, W21 AND W22 CHASSIS AND CERTAIN MODEL YEAR 2009 THROUGH 2011 MONACO RV ADMIRAL, ARISTA, MONARCH, AND RIPTIDE RECREATIONAL VEHICLES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED W
STEERING
CERTAIN CHASSIS MAY HAVE BEEN EQUIPPED WITH INCORRECT STEERING INTERMEDIATE SHAFTS. THE SPLINE CAN STRIP WHILE THE STEERING WHEEL IS BEING TURNED.
TL*THE CONTACT OWNS A 2005 WORKHORSE CHASSIS W22. THE CONTACT RECEIVED A RECALL NOTICE FOR RECALL 09V110000 (SERVICE BRAKES, HYDRAULIC). THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE BRAKE CALIPERS (RECALLED PART) COULD ALSO CAUSED FAILURES WITHIN THE BRAKE PADS AND ROTORS WHICH WERE NOT COVERED UNDER RECALL. THE VEHICLE HAD NOT BEEN REPAIRED.
Mileage: 29,196
BRAKES OVER-HEATED, LOCKED UP AND FAILED. AFTER A LONG COOL-DOWN PERIOD, THE BRAKE CALIPERS RELEASED AND I WAS ABLE TO A REPAIR FACILITY FOR INSPECTION. *TR
Mileage: 13,666
FOR THE 3RD TIME IN ONE YEAR, THE AUTOMATIC PARKING BRAKE HAS LOCKED ON WHILE DRIVING DOWN THE ROAD ANYWHERE FROM 30-65 MPH. THIS RESULTS IN RAPID DECELERATION AND THEN LEAVES YOU STRANDED ON THE HIGHWAY. IN THE LAST CASE, LAST MONTH, THE DECELERATION WAS SO QUICK THAT MY SON HIT HIS FACE ON THE DINING TABLE OF THE RV AND CUT HIS LIP OPEN. *NM
Mileage: 4,000
Data vintage: August 2026. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Every figure on PlainCars is rendered directly from NHTSA complaint and safety data, no number is typed in by an editor. This year-specific record is rendered from NHTSA ODI, recall, and NCAP rows for the 2005 WORKHORSE W20; no figure is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of August 2026.
Read our methodology - how this data is sourced, computed, and verified.