Total Complaints
54 filings
TOYOTA RAV4 · model year
54 NHTSA complaints, 4 crash reports for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 1996TOYOTARAV4 carries 54 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 4 crashes, 4 fires, 5 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1996 RAV4 is service brakes, hydraulic:foundation components:disc with 4 filings, followed by service brakes, hydraulic:antilock/traction control/electronic limited slip (3) and service brakes, hydraulic:foundation components (3). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 51 investigation files overlapping the 1996 RAV4, and 1 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
54 filings
Crashes Reported
4 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC | 4 |
| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP | 3 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS | 3 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 3 |
| AIR BAGS:FRONTAL | 2 |
| ENGINE AND ENGINE COOLING:ENGINE | 2 |
| POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH | 2 |
| LATCHES/LOCKS/LINKAGES:DOORS:LATCH | 2 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER | 2 |
| ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR | 2 |
| AIR BAGS | 2 |
| FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP | 1 |
| POWER TRAIN | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS | 1 |
| EQUIPMENT:MECHANICAL:ACCESSORY SCISSOR/SCREW/BOTTLE JACK/LIFT | 1 |
EXCESSIVE ENGINE OIL USE, 1 QT EVERY 1000 MILES
Mileage: 70,000
TL* THE CONTACT OWNS A 1996 TOYOTA RAV4. THE CONTACT STATED THAT WHEN THE TEMPERATURE WOULD DROP, THE DOORS WOULD SHUT ABNORMALLY AND THE LOCKS WOULD MALFUNCTION. THE CONTACT WAS UNABLE TO OPEN THE DOORS UNLESS THE VEHICLE WAS COMPLETELY WARM. THE VEHICLE WAS TAKEN TO THE DEALER AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 6,000 AND THE CURRENT MILEAGE WAS 70,000.
Mileage: 6,000
TL* THE CONTACT OWNS A 1996 TOYOTA RAV4. THE CONTACT STATED THAT WHEN THE TEMPERATURE WOULD DROP, THE DOORS WOULD SHUT ABNORMALLY AND THE LOCKS WOULD MALFUNCTION. THE CONTACT WAS UNABLE TO OPEN THE DOORS UNLESS THE VEHICLE WAS COMPLETELY WARM. THE VEHICLE WAS TAKEN TO THE DEALER AND THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 6,000 AND THE CURRENT MILEAGE WAS 70,000.
Mileage: 6,000
TL* THE CONTACT OWNS A 1996 TOYOTA RAV4. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE SEAT BELT BECAME UNLATCHED WHILE DRIVING. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSIS BUT THE VEHICLE WAS NOT EXAMINED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 367,000.
Mileage: 367,000
I GOT THE CAR OFF OF MY BROTHER FOR $4,000.00, IT LOOKS GREAT, NEVER EVER BEEN WRECKED, PAINT GREAT, BRAND NEW TIRES, NEW EXHAUST, NEW BRAKES, ETC. I WAS WAITING ON HIM TO GET THE TITLE NOTARIZED AND HE BROUGHT IT OVER TODAY, BUT THIS MORNING WHEN I SHUT THE DOOR IN THE DRIVEWAY, THE FUSE BOX BURST INTO FLAMES, BOTH WINDOWS CAME DOWN AND LUCKILY I HAD A LARGE FIRE EXTINGUISH IN MY HOUSE AND WAS ABLE TO PUT THE FIRE OUT, OTHERWISE IT WAS PARKED BETWEEN 3 BUILDINGS WORTH 1/2 MILLION $$$ AND SURELY WOULD HAVE BURNED ALL 3 DOWN IF I HAD NOT HAD THE ABILITY TO PUT THE FIRE OUT. THE FLAMES WERE AS HIGH AS THE WINDOW AND THE CAR A TOTAL LOSS AS ALL THE WIRING BURNED UP IN LESS THAN 2 MINUTES IN THE FUSE BOX AREA. IF THIS HAD HAPPENED ON THE HIGHWAY, I AM SURE IT WOULD HAVE BEEN DISASTROUS AND AT THE VERY LEAST THE ENTIRE CAR WOULD HAVE BURNED UP. I AM 55 YEARS OLD AND THIS IS THE VERY FIRST CAR I HAVE EVER OWNED THAT CAUGHT FIRE. *TR
Mileage: 150,000
THE CATALYTIC CONVERTER IS CLOGGED UP AND I THINK IT SHOULD HAVE NOT HAPPENED LIKE THAT. NM
DT*: THE CONTACT STATED WHILE DRIVING 20 MPH THE VEHICLE STARTED TO ACCELERATE OUT OF CONTROL. THE VEHICLE WAS TURNED OFF AND COASTED TO THE SIDE OF THE ROAD WITHOUT INCIDENT. THERE WERE NO PRIOR WARNINGS TO INDICATE A PROBLEM. OIL AND SMOKE CAME FROM THE ENGINE COMPARTMENT; HOWEVER THERE WAS NO FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT REPAIR SHOP FOR INSPECTION. THE MECHANIC NOTICED A HOLE THAT WAS BLOWN THROUGH THE ENGINE.
Mileage: 130,000
NOTE: TOYOTA CALLED AND SAID THAT SINCE I HAD THE CAR REPAIRED, THEY COULD NOT DO ANYTHING.....I SAVED THE PART. I AM WRITING NOW BECAUSE I SAW A TV NEWS STORY ABOUT THE ROLL-OVER CONCERN WITH SUV'S. THIS WOULD HAVE BEEN A TRAGIC ROLL-OVER IF NOT FOR THE LOCATION AND LOW SPEED. DEAR TOYOTA (EDITED FOR SPACE), IT IS RARE THAT I WOULD TAKE THIS STEP UNLESS I THOUGHT NOT SPEAKING UP COULD BE FAR MORE TRAGIC OR DISASTROUS. LAST WEEK, AS I WAS SLOWLY TURNING THE CORNER DOWN A SIDE STREET AT WORK (I WORK ON AN ARMY INSTALLATION), I HEARD AND FELT A TREMENDOUS CRASH. MY RAV-4 DROPPED ON THE RIGHT SIDE AND THE TIRE INSTANTLY BLEW. MY MOMENTUM WAS STOPPED BY A LARGE CONCRETE BARRIER OR I MAY HAVE HIT SOMEONE. AFTER I WAS TOWED (THE CAR WAS NOT DRIVABLE), THE MECHANIC CONFIRMED WHAT I WAS TOLD BY SOME OF THE ENGINEERS - SOMETHING SNAPPED (COMPLETELY SEVERED) UNDERNEATH ("IN A WEIRD SPOT")....THAT SOMETHING WAS PART OF THE STEERING KNUCKLE. AS I TRAVEL ROUTE 80 IN NORTHERN NJ, I AM VER
WHILE DRIVING AT 45 MPH CONSUMER HIT ICE POT HOLE, LOST CONTROL OF VEHICLE, AND HIT A GUARD RAIL, PASSENGER'S AIR BAG DEPLOYED, BUT DRIVER'S AIR BAG DEPLOYED HALF WAY. *AK *NM
Mileage: 99,000
WHILE DRIVING 55 MPH, THE OWNER HEARD A LOUD BANG. THE VEHICLE SWERVED ALL OVER THE HIGHWAY. THE VEHICLE WOULD NO LONGER GO INTO 5TH GEAR. THE 4TH GEAR ALSO BEGAN SHOWING SYMPTOMS OF FAILURE. THE MANUFACTURER EVENTUALLY REPLACED THE TRANSMISSION. AFTER 40,000 MILES THE EXACT SAME FAILURE RECURRED WITH THE 5TH GEAR FAILING. THEY ARE NOT CLAIMING ANY RESPONSIBILITY FOR THE REPAIR. *JB
Mileage: 60,000
THE AIR BAGS DEPLOYED WITHOUT FORCEFUL IMPACT.*JB
WHILE DRIVING THE DRIVER AND PASSENGER AIR BAGS DEPLOYED ALTHOUGH THERE WAS NO CRASH. *TS *NLM
Mileage: 12,200
WHEN I WAS DRIVING DOWN THE HIGHWAY, MY FRIEND (WHO WAS SITTING IN THE PASSENGER SEAT AND LIKES TO SIT WITH HIS KNEES UP) ACCIDENTALLY BUMPED THE GEAR SHIFT INTO NEUTRAL. I WAS IN THE PASSING LANE ON A BUSY HIGHWAY AND FOUND THAT ALL OF THE SUDDEN I HAD NO POWER TO THE WHEELS. IT WAS VERY FRIGHTENING. I PULLED OVER AS SOON AS I COULD. I FEARED THAT IF I PUT THE GEAR SHIFTER BACK INTO DRIVE, THE CAR WOULD DRASTICALLY LURCH (FASTER OR SLOWER). AFTER THIS HAPPENED, I NOTICED THAT THE GEAR SHIFT IS ACTUALLY LOCATED CLOSER TO THE PASSENGER SIDE THAN THE DRIVER SIDE AND EASILY BUMPED INTO NEUTRAL. I CALLED A LOCAL TOYOTA DEALER AND ASKED THAT THEY FIX THE PROBLEM. I WAS TOLD THAT ALL CARS ARE DESIGNED TO BE ABLE TO SWITCH INTO NEUTRAL SHOULD YOU BE SLIDING ON A SLIPPERY ROAD. AND THAT THEY THEREFORE COULD AND WOULD DO NOTHING ABOUT THIS PROBLEM. I HAVE READ ONLY GREAT THINGS ABOUT TOYOTAS BUT AFTER THIS EXPERIENCE, I PLAN TO SELL THIS CAR AND NEVER GET ANOTHER TOYOTA. THIS, I THINK, I
WHILE DRIVING ON HIGHWAY WITH ANY PUMP OR TAP TO GEAR SHIFT IT WILL GO INTO NEUTRAL, LOSING ALL POWER, ALMOST CAUSED AN ACCIDENT.CONTACTED DEALER.*AK
DRIVER' S SEAT BELT FAILS TO RELEASE FOR USAGE, NEEDS TO JERK HARD TO PULL IT OUT. WOULD RETRACT BACK VERY SLOWLY.ALSO, SEAT BELT WILL NOT ALLOW DRIVER TO MOVE IN SEAT. TOOK VEHICLE TO DEALER, AND WAS INFORMED THAT RETRACTOR NEEDS TO BE REPAIRED DUE TO BEING BROKEN ON INSIDE. *AK
IN WINDY CONDITIONS OR ON PARKED INCLINE REAR LIFTGATE WHICH OPENS LIKE A DOOR, SLAMMED INTO OCCUPANT WHO SUSTAINED INJURIES. *AK THE DEVICE WHICH HOLDS THE DOOR OPEN IS NOT ADEQUATE BECAUSE OF THAT THE DOOR CLOSES TOO EASILY. *YH
THE FRONT STRUTS ON MY 1996 TOYOTA RAV4 HAVE BEEN LEAKING FOR SOMETIME. WHEN THIS WAS DICOVERED THE VEHICLE ONLY HAD 30,000 MILES AND HAS NEVER BEEN OFF RAOD.*AK
I NOTICED A GRINDING NOISE TOWARD THE FRONT OF THE CAR. A SHORT TIME LATER AN ADDITIONAL SOUND OF SOMETHING ROLLING AROUND FREELY IN THE FRONT DRIVER SIDE WHEEL WAS HEARD. I SUSPECTED BRAKE TROUBLE AND TOOK THE CAR TO SEARS AUTOMOTIVE WHERE THE FRONT BRAKES WERE WORKED ON 1 MONTH PRIOR. UPON INSPECTING THE VEHICLE, THE MECHANICS NOTICED THE PROBLEM TO BE THE FRONT AXLE SNAPPING AT THE WHEEL. THE SOUND WAS THE BROKEN OFF PIECE AND NUT ROLLING AROUND. THE BROKEN AXLE CAUSED DAMAGE TO THE FRONT BRAKE PAD AND CALIPER AND FRONT-END ALIGNMENT. ACCORDING TO THE MECHANICS, THE AXLE HAD A MATERIAL OR DESIGN DEFECT. I HAVE BOTH AXLE PIECES IN MY POSSESSION. PLEASE CONTACT ME IF YOU WOULD LIKE TO EXAMINE THEM OR IF THERE IS MORE INFORMATION NEEDED. THANK YOU FOR YOUR ATTENTION TO THIS MATTER. - DARRYL ROBB. *AK
5/7/96-FRONT WHEELS CLEANED OF BRAKE DUST; 3/5/97-MILEAGE-14118: FRONT BRAKE JOB DONE(BRAKES GRINDING); 9/13/97 BRAKES SQUEAKING-REAR BRAKES CLEANED AND ADJUSTED.; 12/1/97-FRONT BRAKES WORN OUT-REPLACED; 12/98-FRONT BRAKES GRINDING-PADS REPLACED AGAIN; 10/16/99-FRONT BRAKES REPLACED AGAIN. I REQUESTED ASSISTANCE FROM TOYOTA AND MET WITH THE CUSTOMER SVC MANAGER, KAREN SEARS SEVERAL TIMES AND PRIOR TO THE REPAIR IN DEC. 98 I DID CONTACT TOYOTA AGAIN AND WAS TOLD THERE WAS NOTHING ELSE THEY COULD DO AND I WOULD NEED TO REQUEST ARBITRATION. I REQUESTED ARBITRATION AND THEY DID NOTHING BECAUSE I TOOK IT TO A NON TOYOTA FACILITY FOR REPAIR. I HAD TO TAKE IT SOMEWHERE ELSE BECAUSE THEY REFUSED TO REPLACE THE BRAKES AND REFERRED ME TO ARBITRATION AND I OBVIOUSLY COULD NOT DRIVE A VEHICLE WITH GRINDING BRAKES. THE ONLY WORK DONE WAS THEY REPLACED THE PADS AND ALSO TOLD ME THE ROTORS AND CYLINDERS NEEDED TO BE REPLACED AND SHOULD HAVE BEEN DONE IN DEC. 1997, BUT I WAS ALSO TOLD THAT BRAKES SH
WHENEVER THE BRAKES ARE APPLIEDTHE TRANSMISSION WOULD SHIFT INTO NEUTRAL ON ITS OWN. TOOK TO DEALER SEVERAL TIMES & HAD VEHICLE TEST DRIVEN. BRAKES WERE TAPPED LIGHTLY & TRANSMISSION SHIFTED INTO NEUTRAL. MECHANIC COULD NOT FIND CAUSE OF PROBLEM. *AK
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology - how this data is sourced, computed, and verified.