Total Complaints
37 filings
TOYOTA PICKUP · model year
37 NHTSA complaints, 5 crash reports for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 1991TOYOTAPICKUP carries 37 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 5 crashes, 0 fires, 4 injuries, and 1 fatality. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 PICKUP is engine and engine cooling:engine with 5 filings, followed by engine and engine cooling:cooling system:fan (3) and steering:linkages:rod:relay:connecting (3). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 51 investigation files overlapping the 1991 PICKUP, and 1 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
37 filings
Crashes Reported
5 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| ENGINE AND ENGINE COOLING:ENGINE | 5 |
| ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN | 3 |
| STEERING:LINKAGES:ROD:RELAY:CONNECTING | 3 |
| POWER TRAIN:MANUAL TRANSMISSION | 2 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 2 |
| SEAT BELTS:FRONT:BUCKLE ASSEMBLY | 2 |
| STRUCTURE:FRAME AND MEMBERS | 2 |
| POWER TRAIN:AXLE ASSEMBLY | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM | 1 |
| SERVICE BRAKES, AIR:CONTROLS | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS | 1 |
| POWER TRAIN:CLUTCH ASSEMBLY | 1 |
| ELECTRICAL SYSTEM:12V/24V/48V BATTERY | 1 |
| FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP | 1 |
| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP | 1 |
THE TRUCK HAS BODY RUST AND EXTENSIVE FRAME RUST MAKING IT UNSAFE. *TR
Mileage: 50,000
TL* THE CONTACT OWNS A 1991 TOYOTA PICKUP. WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE BEGAN TO VIBRATE EXCESSIVELY. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE THE MECHANIC DIAGNOSED THE FAILURE AT THE STEERING ROD ASSEMBLY. THE VEHICLE WAS REPAIRED. THE MANUFACTURER ADVISED THAT THE CONTACTS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 05V389000 (STEERING: LINKAGES: ROD: RELAY: CONNECTING) AND WOULD NOT PROVIDE ANY ASSISTANCE. THE FAILURE MILEAGE WAS 141,000 AND THE CURRENT MILEAGE WAS 143,876.
Mileage: 141,000
TL*THE CONTACT OWNS A 1991 TOYOTA PICKUP. THE CONTACT FELT VERY HARD VIBRATIONS COMING FROM THE REAR OF THE VEHICLE. UPON FURTHER INSPECTION, HE NOTICED THAT THE FRAME WAS ROTTED OUT AND HANGING FROM THE VEHICLE. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE LESS THAN 225,000.
Mileage: 225,000
RUST PROBLEM IN THE REAR OF THE TRUCK. FRAME, BODY, FACTORY INSTALLED HITCH AND FUEL LINES.*TR
TL*THE CONTACT OWNS A 1991 TOYOTA PICKUP. THREE MONTHS AFTER THE VEHICLE WAS PURCHASED, THE CONTACT NOTICED EXTREME RUSTING ON THE CHASSIS UNDERNEATH THE VEHICLE. HE STATED THAT IT WAS SO RUSTED THAT THERE IS STRUCTURAL DAMAGE. THE OIL AND FUEL LINES WERE RUSTED AND FELL OFF IN THE MIDDLE OF THE ROAD. THE VEHICLE IS CURRENTLY PARKED AND UNABLE TO BE DRIVEN. THE CONTACT STATED THAT THEY HAVE NEVER HEARD OF THIS TYPE OF FAILURE. THEY INFORMED THE CONTACT THAT THEY WOULD SEND OUT A REPRESENTATIVE TO INSPECT THE VEHICLE, BUT NEVER DID. THE FAILURE MILEAGE WAS 73,000. UPDATED 12/5/08 *CN THE OIL PAN HAS A RUST HOLE. UPDATED 12/09/08.*JB
Mileage: 73,000
TL*THE CONTACT OWNS A 1991 TOYOTA PICKUP. THREE MONTHS AFTER THE VEHICLE WAS PURCHASED, THE CONTACT NOTICED EXTREME RUSTING ON THE CHASSIS UNDERNEATH THE VEHICLE. HE STATED THAT IT WAS SO RUSTED THAT THERE IS STRUCTURAL DAMAGE. THE OIL AND FUEL LINES WERE RUSTED AND FELL OFF IN THE MIDDLE OF THE ROAD. THE VEHICLE IS CURRENTLY PARKED AND UNABLE TO BE DRIVEN. THE CONTACT STATED THAT THEY HAVE NEVER HEARD OF THIS TYPE OF FAILURE. THEY INFORMED THE CONTACT THAT THEY WOULD SEND OUT A REPRESENTATIVE TO INSPECT THE VEHICLE, BUT NEVER DID. THE FAILURE MILEAGE WAS 73,000. UPDATED 12/5/08 *CN THE OIL PAN HAS A RUST HOLE. UPDATED 12/09/08.*JB
Mileage: 73,000
TL*THE CONTACT OWNS A 1991 TOYOTA PICKUP. THREE MONTHS AFTER THE VEHICLE WAS PURCHASED, THE CONTACT NOTICED EXTREME RUSTING ON THE CHASSIS UNDERNEATH THE VEHICLE. HE STATED THAT IT WAS SO RUSTED THAT THERE IS STRUCTURAL DAMAGE. THE OIL AND FUEL LINES WERE RUSTED AND FELL OFF IN THE MIDDLE OF THE ROAD. THE VEHICLE IS CURRENTLY PARKED AND UNABLE TO BE DRIVEN. THE CONTACT STATED THAT THEY HAVE NEVER HEARD OF THIS TYPE OF FAILURE. THEY INFORMED THE CONTACT THAT THEY WOULD SEND OUT A REPRESENTATIVE TO INSPECT THE VEHICLE, BUT NEVER DID. THE FAILURE MILEAGE WAS 73,000. UPDATED 12/5/08 *CN THE OIL PAN HAS A RUST HOLE. UPDATED 12/09/08.*JB
Mileage: 73,000
TL*THE CONTACT OWNS A 1991 TOYOTA PICKUP. THE VEHICLE HAS UNIROYAL MOHAVE (NA) TIRES, SIZE P205/55/R15 (NA). THE CONTACT NOTICED THAT THE TREAD BEGAN SEPARATING FROM ALL FOUR TIRES. ON TWO OCCASIONS, THE TIRE COMPLETELY BLEW OUT. DURING THE FIRST INCIDENT, WHILE DRIVING APPROXIMATELY 60 MPH, THE REAR DRIVER'S SIDE TIRE BLEW OUT AND DAMAGED THE VEHICLE. DURING THE SECOND INCIDENT, THE CONTACT FELT THAT HIS VEHICLE WAS DRIVING EXTREMELY ROUGH. HE TOOK THE VEHICLE TO THE DEALER AND THEY ROTATED THE TIRES. THEY ALSO DISCOVERED THAT THE TREAD HAD ABNORMAL LESIONS. THE CONTACT'S INSURANCE COMPANY INSPECTED THE TIRES AND CONCLUDED THAT THEY WERE MANUFACTURED DEFECTIVELY. THE MANUFACTURER HAS NOT BEEN NOTIFIED. THE CONTACT STILL HAS POSSESSION OF THE TIRES. THE VIN AND MILEAGES WERE UNKNOWN.
CONSUMER QUESTION ABOUT TOYOTA STEERING LINKAGES ROD. CONSUMER WOULD LIKE TO KNOW HOW LONG THE MANUFACTURER IS HELD ACCOUNTABLE FOR THE MALFUNCTION OF A PART IF THE DRIVER WAS IN A ACCIDENT AND WAS KILLED. *KB
TL*THE CONTACT OWNS A 1991 TOYOTA PICKUP. THE CONTACT STATED THAT THE VEHICLE HAD A SAFETY RECALL ON THE RELAY ROD. WHILE DRIVING APPROXIMATELY 30 MPH ON A CLEAR DAY THE CONTACT VEERED SLIGHTLY OFF THE ROAD APPLIED THE BRAKE PEDAL AND THE VEHICLE SPUN SIDEWAYS AND ROLLED OVER THREE TIMES. THE VEHICLE WAS TOTALED. THE CURRENT AND FAILURE MILEAGES WERE 157,000.*AK
Mileage: 157,000
DT*: THE CONTACT STATED WHILE DRIVING 60 MPH, THE DRIVER'S SIDE FRONT TIRE BLEW OUT DUE TO TREAD SEPARATION. THE DEALERSHIP AGREED THERE WAS TREAD SEPARATION. THE TIRE PRESSURE WAS 38. THERE WERE NO LIGHTS ON THE DASH ILLUMINATED PRIOR TO THIS INCIDENT. THE TIRE MANUFACTURER WAS KELLY SPRINGFIELD, THE BRAND NAME WAS TRAILCUTTER. *AK UPDATED 8/16/2006 - *NM
Mileage: 156,000
FIFTH GEAR STARTED MAKING A LOUD WHIRRING SOUND AT HIGHWAY SPEED. STOPPED USING THE FIFTH GEAR IN FEAR OF FAILURE AT HIGHWAY SPEED. AFTER 6-7 MONTHS THIRD GEAR STARTED POPPING OUT WHILE ACCELERATING THROUGH GEARS. HAD THE TRUCK LOOKED, AND WAS TOLD BY THE GARAGE THAT SPECIALIZES IN TOYOTA VEHICLES THAT TOYOTA PICKUPS FROM THE YEARS 1989 TO 1991 WERE NOTORIOUS FOR THIS PROBLEM. I WENT BACK TO TALK TO THE MECHANIC AND WAS ASKED WHAT IT WAS DOING. I HAD STARTED TELLING HIM ABOUT THE FIFTH GEAR NOISE WHEN HE INTERRUPTED ME AND ASKED IF THIRD GEAR WAS GIVING ME PROBLEMS TOO. I TOLD HIM YES. HE ASKED IF IT WOULD EVEN STAY IN GEAR ANYMORE,, AND I TOLD HIM NO, WHICH INDEED WAS THE PROBLEM. THE TRANSMISSION HAD TO BE COMPLETELY REBUILT AT A COST OF $1, *AK
Mileage: 136,755
WHILE DRIVING VEHICLE STALLED. CONSUMER WAS UNABLE RESTART VEHICLE. CONSUMER HAD THE VEHICLE TOWED TO THE HOUSE. THEN , CONTACTED THE DEALER, AND MECHANIC DETERMINED THAT HEAD GASKET BLEW OUT. *AK
THE FUEL TANK HAS RUSTED, AND IS ALLOWING GASOLINE TO SPRAY OUT WHILE THE VEHICLE IS BEING DRIVEN. CONSUMER FEELS THIS IS VERY UNSAFE WHILE DRIVING. PLEASE PROVIDE ANY FURTHER INFORMATION. TS
FAN BLOWER SWITCH HAS BURNED OUT 3-4 TIMES IN THE PAST 3 YEARS. PLEASE PROVIDE ADDITIONAL INFORMATION.*AK
CONSUMER STATES VEHICLE BEGAN TO VIBRATE AT IDLE WHEN THE THE TRUCK WAS STARTED AND GOT PROGRESSIVELY MORE NOTABLE AND LOUD AS THE VEHICLE WAS BEING DRIVEN, WHEN CONSUMER LIFTED UP THE HOOD AND LOOKED INTO THE ENGINE COMPARTMENT, HE NOTICED THE FAN BLADE THAT WAS WHITE NYLON HAD EXPLODED AND SEVERAL SHARP SHARDS OF THE FAN WERE SHATTERED AND HAD BEEN THROWN THROUGHOUT THE FRONT OF THE ENGINE COMPARTMENT,CAUSING DAMAGE TO THE HOOD, CONSUMER ORDERED THE FAN BLADE AND INSTALLED IT HIMSELF, HOWEVER FIVE MONTHS LATER VEHICLE BEGAN TO ACT ERRACTICALLY AGAIN.*JB
EXHAUST VALVES FROM CYL 3 & 6 BER. REPLACED SAME (NOTE: BOTH ARE THE REAR CYLINDERS). *AK
HAD STARTED VEHICLE ON COLD MORNING WHEN FAN BLADE FOR RADIATOR HAD EXPLODED. TOOK VEHICLE TO DEALER. INFORMED CONSUMER THAT FAN CAUSED DAMAGE TO INSIDE OF HOOD & FILTER SYSTEM. ALSO, INFORMED WOULD NEED A NEW OR USED FAN BLADE. *AK
TRANSMISSION FAILED.
ENGINE HESITATION AND STUMBLE CONTINUALLY, SEVERAL REPAIRS TO ENGINE COMPONENTS HOWEVER FAIL TO RECITIFY PROBLEM.
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.