SUZUKI SUZUKI MOTORCYCLE · model year

2002 SUZUKI SUZUKI MOTORCYCLE

26 NHTSA complaints for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2002SUZUKISUZUKI MOTORCYCLE carries 26 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2002 SUZUKI MOTORCYCLE is engine and engine cooling:engine with 5 filings, followed by power train:manual transmission (4) and engine and engine cooling:engine:gasoline (3). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 14 investigation files overlapping the 2002 SUZUKI MOTORCYCLE. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

26
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths

Total Complaints

26 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ENGINE AND ENGINE COOLING:ENGINE5
POWER TRAIN:MANUAL TRANSMISSION4
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE3
POWER TRAIN:CLUTCH ASSEMBLY3
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM2
EXTERIOR LIGHTING:HEADLIGHTS2
POWER TRAIN1
POWER TRAIN:AXLE HUBS1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS1
SUSPENSION:REAR1
STEERING1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1

Recent Complaints

20040905FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

I HAVE A 2002 SUZUKI INTRUDER 1500,MOTORCYCLE, I RECENTLY SMELLED GAS COMING FROM THE BIKE, I THEN DISCOVERED A CRACK IN THE FUEL TANK ITSELF,I AM ON A 1500 INTRUDER FORUM AND THERE ARE APROX. 20 OR SO OTHERS THAT HAVE EXPERIENCED HAVE THE SAME CRACK IN THE SAME PLACE ON THE TANK, THIS IS A MAJOR DEFECT THAT THE SUZUKI CORP CHOOSES TO IGNORE. OTHERS ON OUR FORUM HAVE CONTACTED THEM AND WITH NO LUCK, THERE ARE A FEW THAT HAD THEM REPLACED THAT WERE STILL UNDER WARRANTY, MINE IS OUT OF WARRANTY BUT THIS DOES SEEM LIKE A MAJOR SAFETY CONCERN. MYSELF AND OTHERS ON THE FORUM,(WE ALL HAVE THE EXACT SAME BIKE) FEEL LIKE SUZUKI SHOULD PUT OUT A RECALL FOR THIS FAULTY WELD ON THE TANK, I STILL HAVE MY TANK ON THE BIKE AND HAVE SANDED DOWN THE CRACK AND APPLIES JB WELD TO STOP THE LEAK, BUT IM NOT SURE HOW LONG THAT WILL HOLD. *JB

Mileage: 6,500

20040611ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

1. WHENEVER I RIDE MY SUZUKI SV650S IN HEAVY RAIN I HAVE A PROBLEM. 2. WATER GETS INTO THE FRONT SPARK PLUG AND THE FRONT CYLINDER MISFIRES OR STOPS FIRING COMPLETELY. 3. I HAVE REPLACED THE PLUG AND WIRE AND HAVE ATTEMPTED TO CONSTRUCT A WATER SHIELD. ALL OF THESE EFFORTS HAVE FAILED. WATER STILL GETS IN WHENEVER IT RAINS. TWO SUZUKI DEALERS HAVE TOLD ME THAT NOBODY ELSE HAS EVER HAD THIS PROBLEM AND YET AN ONLINE SEARCH REVEALS THAT RIDERS ALL OVER THE WORLD ARE VICTIM TO THIS DESIGN FLAW.*AK

20040610ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

AT 4000 MILES ON MY 2002 SUZUKI DR650SE MOTORCYCLE, THE CYLINDER BASE GASKET IS LEAKING OIL OVER THE ENGINE AND REAR OF THE BIKE INCLUDING THE REAR TIRE. THIS COULD CAUSE THE BIKE TO CRASH IF SUFFICIENT OIL IS DEPOSITED ON THE REAR TIRE. AS THE BIKE IS OUT OF ITS ONE YEAR WARRENTY, SUZUKI WILL NOT COVER THE COSTS TO REPAIR. SUZUKI HAS ALSO UPDATED THIS GASKET TO A NEW TYPE FOR 2004 WHICH IN MY OPINION, TELLS ME THAT SUZUKI ACKNOWLEDGES THE PROBLEM. THIS PROBLEM IS NOT ISOLATED TO ME AND CAN BE PROOVEN BY NUMEROUS POST ON WEB SITES INCLUDING THUMPERTALK.COM, YAHOO DR650 GROUP AND MANY OTHERS. IT APPEARS THAT ALL DR650SE'S WILL EVENTUALLY EXPERIENCE THIS FAILURE. *AK

Mileage: 4,000

20040513POWER TRAIN:MANUAL TRANSMISSION

I HAVE HAD MY SUZUKI VL1500 LC FOR ONE YEAR AND HAVE RIDDEN 3,000 MILES. AT AROUND 2,800 MILES WHILE ON A RIDE THROUGH THE HILLS, THE TRANSMISSION POPPED OUT OF GEAR 3 TIMES IN ONE DAY. ALL INCIDENTS OCCURED WHILE IN 4TH GEAR ACCELLERATING UNDER NORMAL LOAD. SINCE THEN, THERE HAVE BEEN SEVERAL MORE OCCASIONS WHERE THE TRANSMISSION WILL POP OUT OF 4TH GEAR INTO A NUETRAL UNDER SIMILAR CIRCUMSTANCES. *AK

Mileage: 2,800

20040422STEERING

PLEASE! HELP ME WITH INFORMATION. THIS IS NOT A CAR BUT I USE IT FOR TRANSPORTATION. HAD A SLIGHT WOBBLE IN FRONT WHEEL WHEN NEW. BARELY THERE, COULD ONLY DETECT AT AROUND 45MPH WITHOUT HOLDING GRIPS. LESS THAN ONE YEAR CUPPED TREAD, NEW TIRE MADE WORSE TO POINT DEALER SAID UNSAFE. DEALER HAS HAD FOR ALMOST 3 MONTHS STILL NOT FIXED, MAY NOT EVEN KNOW CAUSE. CALLED GA DEPT. OF CONS. AFFAIRS, YOU WERE ONE OF THE REF. THEY GAVE ME. WHERE CAN I GET INFO., AND HELP? IN SHOP UNDER WARRENTY MFG. NO HELP SO FAR. 2002 SUZUKI 600 MOTORCYCLE. THANK YOU

Mileage: 8,500

20040401ENGINE AND ENGINE COOLING:ENGINE

FRONT BRAKE PADS WORE OUT AT 2800 MILES. ALSO, HEAD GASKETS LEAKED OIL. *AK PROBLEM STILL EXISTS WITH THE HEAD GASKET LEAKING OIL. REAR SHOCKS STICKING ON MOTORCYCLE AND WAS REPAIRED UNDER WARRANTY. *LA

Mileage: 2,800

20040401SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

FRONT BRAKE PADS WORE OUT AT 2800 MILES. ALSO, HEAD GASKETS LEAKED OIL. *AK PROBLEM STILL EXISTS WITH THE HEAD GASKET LEAKING OIL. REAR SHOCKS STICKING ON MOTORCYCLE AND WAS REPAIRED UNDER WARRANTY. *LA

Mileage: 2,800

20040401SUSPENSION:REAR

FRONT BRAKE PADS WORE OUT AT 2800 MILES. ALSO, HEAD GASKETS LEAKED OIL. *AK PROBLEM STILL EXISTS WITH THE HEAD GASKET LEAKING OIL. REAR SHOCKS STICKING ON MOTORCYCLE AND WAS REPAIRED UNDER WARRANTY. *LA

Mileage: 2,800

20040329ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

WHEN CONSUMER STARTED THE VEHICLE EXHAUST SYSTEM LEAKED OIL. CONSUMER SAW SMOKE COMING FROM UNDER THE HOOD. DEALERSHIP WAS NOTIFIED,BUT DID NOT RESOLVE THE PROBLEM. *AK

Mileage: 600

20040109EXTERIOR LIGHTING:HEADLIGHTS

DANGEROUSLY POOR LIGHTING ON THE 2002 SUZUKI BANDIT 1200S MOTORCYCLE. THE HEADLIGHT ASSEMBLY COLLECTS A FINE BLACK DUST THAT, OVER TIME, BUILDS UP ON THE LENS COVERS TO THE POINT THAT THE LOW AND HIGH BEAM LIGHTS NO LONGER PROVIDE SAFE AND ADEQUATE LIGHT TO RIDE BY.*AK

20031128EXTERIOR LIGHTING:HEADLIGHTS

POOR FRONT LIGHTING WHICH DETERIORATES OVER TIME AND MILES ON 2002 SUZUKI GSF1200S (BANDIT). *AK

20030905POWER TRAIN:AXLE HUBS

PLASE GO TO THIS WEBSITE ADDRESS ON THE SUZUKI VOLUSIA MOTORCYCLE OWNERS. ://WWW.VOLUSIAOWNERS.COM/MESSAGEBOARD/DISCUSSION.ASP?TOPICID=5&DISCUSSIONID=25339.THE PROBLEM IS A CRACKED LEFT SIDE WHEEL HUB ON SEVERAL SUZUKI VOLUSIA MOTORCYCLES. LOOK AT HUB PICTURES ON USERNAME 'DSRT' WEBPAGE. HIS WEBSITE ADDRESS IS HTTP://WWW.VOLUSIAOWNERS.COM/MEMBERS/PAGE.ASP?ID=1837. THE BOTTOM TWO PICTURES LISTED ARE 'FRONT HUB 1' & 'FRONT HUB DAMAGE 2'. MY HUB IS CRACKED AS ARE SEVERAL OTHER VOLUSIA OWNERS. I BELIEVE THE VOLUSIA MODEL STARTS IN 2001 AND GOES THROUGH 2003. MINE IS A 2002. NOT ALL VOLUSIA OWNERS SUBSCRIBE TO THIS WEBSITE AND I'M CONCERNED SOMEONE IS GOING TO GET HURT BADLY OR KILLED.*AK

Mileage: 4,400

20030828POWER TRAIN

MOTORCYCLE TRANSMISSION SLIPS OUT OF GEAR: MAKE: SUZUKI MODEL: INTRUDER LC1500 YEAR: 2002 THE MOTORCYCLE WILL SLIP OUT OF 4TH GEAR AND GO TO NEUTRAL WITHOUT CAUSE OR WARNING. VERY DANGEROUS SITUATION, ESPECIALLY WHEN DRIVING ON THE INTERSTATE HIGHWAYS WITH CLOSE TRAFFICE BEHIND YOU.

Mileage: 3,100

20030805POWER TRAIN:MANUAL TRANSMISSION

TRANSMISSION POPS OUT OF 4TH GEAR UNDER A PULL. *AK

Mileage: 7,800

20030711POWER TRAIN:MANUAL TRANSMISSION

HAYABUSA 2002 WITH 10 K MILES IS DEMONSTRATING A PROBLEM THAT IS ONLY RECOGNIZED AT 2ND GEAR.I BROTH THE BIKE 3 TIMES TO DEALER AND AFTER MANY WEEKS OF DIAGNOSE AND MECHANICS THEY CONFIRM THE PROBLEM.*AK 2ND GEAR IS POPPING OUT AT 7K RPM AND REPAIR DEALER WOULDNT REPAIR IT IF A AUTHORIZATION IS NOT SIGN BY ME. CALLED SUZUKI FOR WARRANTY AND THE RESPONSE WAS THAT IS THE WAY IT WORKS. SUZUKI HAVE THE WORST WARRANTY. I WILL NEVER BUY ANOTHER SUZUKI AGAIN.

Mileage: 6,000

20030626POWER TRAIN:MANUAL TRANSMISSION

FALSE NEUTRAL WHEN SHIFTING. *AK

Mileage: 120

20030606POWER TRAIN:CLUTCH ASSEMBLY

FAILED CLUTCH BASKET MECHANISM CAUSING SHUDDERING AND POOR PERFORMANCE. *AK

Mileage: 200

20030606POWER TRAIN:CLUTCH ASSEMBLY

VEHICLE EXHIBITS EXTREME NOISE AND VIBRATION FROM CLUTCH AREA. VISUAL INSPECTION SHOWS CLUCTH BASKET ASSEMBLY TO BE EXTREMELY SLOPPY IN FIT. OTHER OWNERS (REFERENCE: HTTP://AUTOS.GROUPS.YAHOO.COM/GROUP/VSTROM2/DATABASE?METHOD=REPORTROWS&TBL=4) REPORT CLUTCH BASKET REPLACEMENT UNDER WARRANTY RESOLVES SIMILAR COMPLAINTS. BUT MANUFACTURER IS REPLACING PROBLEM PART WITH IDENTICAL UNIT. I BELIEVE THEY NEED TO BE 'URGED' TO REDESIGN PART PROPERLY, AND RETROFIT ALL AFFECTED VEHICLES.*AK

Mileage: 19,808

20030606POWER TRAIN:CLUTCH ASSEMBLY

SUZUKI DL-1000 V-STROM PROBLEM - CLUTCH BASKET WEARS OUT AFTER ONLY A FEW THOUSAND MILES. REPLACED UNDER WARRANTY, THE SAME PROBLEM IS STARTING TO HAPPEN AGAIN AFTER ONLY 3000 MILES. THIS LEADS ME TO BELIEVE THE CLUTCH BASKET DESIGN IS DEFECTIVE AND SHOULD BE FIXED IN A DIFFERENT MANNER RATHER THAN JUST REPLACING WITH THE SAME PARTS.*AK

Mileage: 7,000

20030507ENGINE AND ENGINE COOLING:ENGINE

WHILE DRIVING OIL LEAKED ONTO THE REAR TIRE. *NLM THE CAUSE WAS MASSIVE CRANK CASE PRESSURE IN WHICH THE MOTOR BUILT UP THE CRANK CASE AND POURED OIL OUT OF THE MUFFLER AIR BOX INTO THE MOTOR WITHOUT WARNING. *SCC

Mileage: 5,700

Compare 2002SUZUKISUZUKI MOTORCYCLE to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 2002 SUZUKI SUZUKI MOTORCYCLE have?
The 2002 SUZUKI SUZUKI MOTORCYCLE has 26 NHTSA complaints, 0 crashes, 0 fires, 0 injuries, and 0 deaths reported.
What are the most common problems with the 2002 SUZUKI SUZUKI MOTORCYCLE?
The most-complained component for the 2002 SUZUKI SUZUKI MOTORCYCLE is ENGINE AND ENGINE COOLING:ENGINE with 5 complaints. Other frequently reported areas include POWER TRAIN:MANUAL TRANSMISSION and ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.
Is the 2002 SUZUKI SUZUKI MOTORCYCLE safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.