Total Complaints
1 filings
SUZUKI DL650 · model year
1 NHTSA complaints, and 1 active recall for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2004SUZUKIDL650 carries 1 consumer safety complaint in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2004 DL650 is power train:manual transmission with 1 filings. Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 1 active recall campaign, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.
NHTSA currently has 14 investigation files overlapping the 2004 DL650. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
1 filings
Crashes Reported
0 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| POWER TRAIN:MANUAL TRANSMISSION | 1 |
EQUIPMENT
MOTION PRO IS RECALLING 10,000 AFTERMARKET BRAKE LEVERS, MODEL NO. 14-0415, SOLD FOR USE ON CERTAIN MY 1999 THROUGH 2008 SUZUKI AND MY 1998 THROUGH 2003 YAMAHA MOTORCYCLES. THE LOBE HEIGHT ON SOME OF THESE LEVERS ARE SMALLER AND DO NOT PROPERLY ENGAGE THE STOMP LAMP SWITCH WHICH WILL NOT DEACTIVATE
MOTORCYCLE SUZUKI 2004 DL 650. MOTORCYCLE WILL FIND "NEUTRAL" AT TIMES AND LOCATIONS WHEN RIDER IS INTENDING TO BE IN GEAR. THIS IS NOT SPECIFIC TO ANY GEAR OR CONDITION, ALTHOUGH IT MOST OFTEN OCCURS BETWEEN 1ST AND SECOND GEAR. THIS OCCURRENCE IS COMMON ONCE THE RIDER BEGINS TO SQUEEZE THE CLUTCH LEVER TO SHIFT TO 3RD GEAR, AND THE BIKE THEN IS FOUND TO BE IN NEUTRAL. AFTER A SHIFT TO SECOND AGAIN, WHEN INTENDING TO GO TO THIRD GEAR, THIS CAN BE A SIGNIFICANT PROBLEM AND SAFETY CONCERN. THIS ALSO HAPPENS REGULARLY IN BETWEEN OTHER GEARS AND OFTEN UNDER ACCELERATION. FIRST OCCURRENCE: 2004 FREQUENCY OF OCCURRENCE: OFTEN. MANY TIMES MULTIPLE TIMES PER DAY. *TR
Mileage: 25
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.