SUZUKI AERIO · model year

2004 SUZUKI AERIO

21 NHTSA complaints, 3 crash reports, and 1 active recall for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2004SUZUKIAERIO carries 21 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 3 crashes, 0 fires, 1 injury, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2004 AERIO is tires with 5 filings, followed by suspension:rear (2) and power train (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 1 active recall campaign, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.

NHTSA currently has 14 investigation files overlapping the 2004 AERIO. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

21
Complaints
3
Crashes
0
Fires
1
Injuries
0
Deaths

Total Complaints

21 filings

Crashes Reported

3 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
TIRES5
SUSPENSION:REAR2
POWER TRAIN2
VEHICLE SPEED CONTROL1
TIRES:TREAD/BELT1
SEAT BELTS1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP1
VISIBILITY:WINDSHIELD1
EXTERIOR LIGHTING:TAIL LIGHTS1
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR1
SUSPENSION1
ELECTRICAL SYSTEM:12V/24V/48V BATTERY1
EQUIPMENT1
ELECTRONIC STABILITY CONTROL (ESC)1
UNKNOWN OR OTHER1

Recalls (1)

07V30700015/07/2007

POWER TRAIN:MANUAL TRANSMISSION

ON CERTAIN VEHICLES EQUIPPED WITH 5-SPEED MANUAL TRANSMISSIONS, DUE TO IMPROPER SHAPE OF THE CLIP, THE RETAINING CLIP THAT KEEPS THE GEAR SHIFT CABLE ATTACHED TO THE GEAR SHIFT LEVER CAN CONTACT THE GEAR SHIFT LEVER HOUSING IF EXCESSIVE LATERAL FORCE IS APPLIED WHEN SHIFTING TO FIRST GEAR.

Recent Complaints

20260122POWER TRAIN

The contact owns a 2004 Suzuki Aerio. The contact stated that the gear shifter was loose. The gear shifter was shifted, but the vehicle failed to respond. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 220,886.

Mileage: 220,886

20190719CrashPOWER TRAIN

THE 'PARKING' TRANSMISSION. I REALLY SCARY WHIT THIS CAR. I PUT THE CAR IN PARKING AND HE GO IN REVERSE AND HIT ME.

Mileage: 20

20180708UNKNOWN OR OTHER

TECH. ADVISED REPLACE THE GEAR SHIFT CABLE IMPROPER (SHAPE) OF CLIP. RECALL AUG. 13, 2007. FILED WRONG VIN NUMBER ORIGINALLY GIVEN #11109578 7/5/18

Mileage: 138,300

20180705ELECTRONIC STABILITY CONTROL (ESC)

TAKATA RECALL GEAR SHIFT CABLE IMPROPER SHAPE OF THE CLIP. RECALL AUG,13,2007

Mileage: 138,000

20091125EQUIPMENT

MY 2004 SUZUKI AERIO SX'S GAS PEDAL WILL BECOME TRAPPED UNDER THE FLOORMAT IF IT'S PRESSED TO THE FLOOR. I'VE HAD THIS LOOKED AT BY MY DEALER AND I WAS TOLD IT WAS FIXED. NOPE, STILL DOES IT. THE PROBLEM IS THE RETAINING PIN FOR THE DRIVERS FLOOR MAT IS POORLY MADE AND DOESN'T KEEP THE FLOORMAT IN PLACE ALLOWING IT TO SLIDE FORWARD AND JAM THE PEDAL DOWN. VERY EXCITING.*TR

Mileage: 20,000

20071127ELECTRICAL SYSTEM:12V/24V/48V BATTERY

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. WHILE DRIVING APPROXIMATELY 40 MPH, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE HESITATED. THE VEHICLE WOULD NOT RESTART. THE WAL-MART MECHANIC STATED THAT THE BATTERY EXPANDED AND COULD EXPLODE. HE TESTED THE BATTERY AND STATED THAT IT WAS DEFECTIVE. THE MECHANIC REPLACED THE BATTERY AND STATED THAT THE CRANKS TESTED AT 300, BUT SHOULD HAVE BEEN AT 750. THE ENGINE LIGHT NO LONGER ILLUMINATED WHEN THE BATTERY WAS REPLACED. THE CONTACT PAID $76 FOR THE REPLACEMENT AND STATED THAT THE BATTERY SHOULD LAST SEVEN YEARS. THE CURRENT AND FAILURE MILEAGES WERE 55,000.

Mileage: 55,000

20070902CrashTIRES

I OWN A 2004 SUZUKI AERIO AWD. THE CAR SEEMED ON THE BRINK OF HYDROPLANING AT LOW RATES OF SPEED. AT 14,000 MILES THE REAR TIRES WERE COMPLETELY BALD AND I PURCHASED 4 NEW TIRES. THE DEALERSHIP ATTRIBUTED THIS TO LACK OF ROTATION. LOCAL TIRE SHOPS STATED THIS IS A COMMON PROBLEM WITH THIS MODEL CAR. A FULL ALIGNMENT WAS PERFORMED AND REGULAR ROTATION RECOMMENDED. I HAD THE CAR ALIGNED AND TIRES ROTATED EVERY 5,00 MILES. AGAIN, I PURCHASED 4 NEW TIRES AT 42,000 MILES AFTER SLIDING OFF THE ROAD AT A LOW RATE OF SPEED (LESS THAN 10 MPH) AND INTO A CURB. THE CONDITIONS WERE SLIPPERY AND SNOWY. AT 50,000 MILES, I HAD MY CAR INSPECTED AND A TIRE IS STARTING TO WEAR ON THE OUTSIDE RIM AT AN UNUSUAL RATE. THIS COMPROMISES THE BELT AND TRACTION OF THE TIRES. THIS CAR IS A MAJOR HAZARD BECAUSE IT MAY NOT EVEN ABLE TO GO 12 MONTHS BETWEEN INSPECTIONS OR 3 MONTHS BETWEEN OIL CHANGES WITHOUT TIRES GOING BALD OR BLOWING OUT. THERE HAS TO BE A DESIGN FLAW CAUSING THE TIRES TO WEAR AT UNU

Mileage: 14,000

20070514TIRES

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

Mileage: 14,000

20070514SEAT BELTS

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

Mileage: 14,000

20070514SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

Mileage: 14,000

20070514VISIBILITY:WINDSHIELD

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

Mileage: 14,000

20070514EXTERIOR LIGHTING:TAIL LIGHTS

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

Mileage: 14,000

20070514VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

Mileage: 14,000

20070514SUSPENSION

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

Mileage: 14,000

20070222SUSPENSION:REAR

TL*- CONTACT BOUGHT THE 2004 SUZUKI AERIO IN MARCH 2004, AND AT THE TIME OF THE PURCHASE THE VEHICLE HAD YOKOHAMA TIRES. AT 12,000 MILES ALL 4 TIRES HAD TO BE REPLACED BECAUSE THE TREAD WAS WEARING OUT. THE CONTACT THOUGHT THAT THE TIRES WERE FAULTY SO SHE REPLACED THEM WITH 4 NEW MICHELIN TIRES. AT 14,000 MILES THE TREAD WAS WEARING OUT ON ALL 4 TIRES. THE CONTACT TOOK VEHICLE TO THE DEALERSHIP, AND THEY STATED THAT THE VEHICLE NEEDED A REAR ALIGNMENT, AND THAT THEY WOULD ALSO REPLACE ALL THE TIRES. THEY REPLACED ALL 4 TIRES WITH MICHELIN TIRES, AND AT 12,000 MILES THE CONTACT TOOK EHICLE TO THE DEALERSHIP, AND THEY STATED THAT BOTH REAR TIRES NEEDED TO BE REPLACED. THE CURRENT MILEAGE WAS 48000.*AK

Mileage: 12,000

20070222TIRES:TREAD/BELT

TL*- CONTACT BOUGHT THE 2004 SUZUKI AERIO IN MARCH 2004, AND AT THE TIME OF THE PURCHASE THE VEHICLE HAD YOKOHAMA TIRES. AT 12,000 MILES ALL 4 TIRES HAD TO BE REPLACED BECAUSE THE TREAD WAS WEARING OUT. THE CONTACT THOUGHT THAT THE TIRES WERE FAULTY SO SHE REPLACED THEM WITH 4 NEW MICHELIN TIRES. AT 14,000 MILES THE TREAD WAS WEARING OUT ON ALL 4 TIRES. THE CONTACT TOOK VEHICLE TO THE DEALERSHIP, AND THEY STATED THAT THE VEHICLE NEEDED A REAR ALIGNMENT, AND THAT THEY WOULD ALSO REPLACE ALL THE TIRES. THEY REPLACED ALL 4 TIRES WITH MICHELIN TIRES, AND AT 12,000 MILES THE CONTACT TOOK EHICLE TO THE DEALERSHIP, AND THEY STATED THAT BOTH REAR TIRES NEEDED TO BE REPLACED. THE CURRENT MILEAGE WAS 48000.*AK

Mileage: 12,000

20060307CrashTIRES

MY REAR ALIGNMENT IS OFF SO IN OCTOBER OF 2005 I TOOK IT IN TO GET FIXED AS MY REAR TIRES APPEARED TO BE WEARING AT AN UNUSUAL RATE AND PATTERN. PROBLEM WAS SAID TO BE IN SOME SUZUKI AERIO'S BUT WAS SAID TO BE FIXED. THE SPECS WERE OFF AND HAD TO BE RESET AND REAR TIRES WARRANTED. ON JANUARY 5TH I TOOK CAR IN TO GET OIL CHANGED AND ROTATION OF TIRES. THEY WOULD NOT ROTATE AS BACK TIRES WERE WORN AND THEY TOLD ME TO TAKE IT BACK WHERE I GOT IT FIXED THE PREVIOUS TIME. ON JANUARY 20TH REAR ALIGNMENT FIXED AGAIN AND THIS TIME THEY HAD TO BEND SOMETHING (A STRUT ?) IN ORDER TO GET THE SPECS RIGHT ON THE CAR. I WENT OFF THE ROAD WHEN I RETURNED HOME AND WENT INTO A DITCH. NO DAMAGE. THEN ON JANUARY 31TH NEW TIRES PUT ON THE FRONT AND OLD ONES ROTATED TO THE BACK. THE OLD ONES WERE FROM OCTOBER AND WERE IN EXCELLENT CONDITION PER SUZUKI DEALERSHIP. THE TIRES ARE AGAIN WORN TO THE POINT OF UNSAFE. I CAN NOT DRIVE ON DRY ROADS WITHOUT HAVING A PROBLEM. THIS HAS BECOME A SAFETY DEFE

Mileage: 23,000

20060302TIRES

I PURCHASED MY AERIO OCT 2004 AND NOW MARCH 2006 HAVE HAD TO REPLACE ALL 4 TIRES 3 TIMES THIS HAS BEEN COSTLY WE HAVE HAD IT REALIGNED SEVERAL TIMES AND RE-BALANCED BUT THE TIRES STILL WEAR RAPIDLY. *JB

20050620SUSPENSION:REAR

2004 SUZUKI AERIO TIRES ARE SUFFERING FROM PREMATURE WEAR. *MR THE CONSUMER WAS WRITING ON THE BEHALF OF HER MOTHER. THE REAR TOE ON THE VEHICLE HAD BEEN ADJUSTED. THE PROBLEM MAY DUE TO A MANUFACTURING AND OR ENGINEERING DEFECT. TSB#0304145 THE CONSUMER REQUESTED REIMBURSEMENT FOR THE EXPENSES ASSOCIATED WITH THE DEFECT. *SC *JB

Mileage: 16,071

20050503TIRES

I HAD THE TIRES INSPECTED LESS THAN 3 WEEKS AGO WHEN I HAD MY OIL CHANGED. NO MAJOR TREAD WEAR AND THEY PASSED SITE INSPECTION. I WAS EXITING A CONSTRUCTION ZONE GOING 35 MPH WHEN THE REAR DRIVERS SIDE TIRE BLEW OUT. BY THE TIME I WAS ABLE TO SAFELY LEAVE THE ROAD THERE WAS NOTHING LEFT OF THE TIRE AND I WAS DRIVING ON THE RIM. ON INSPECTION AFTER TIRE WAS CHANGED THE PASSENGER SIDE REAR TIRE WAS COMPLETELY BALD ALSO AND DOWN TO THE THREADS

Mileage: 14,670

Compare 2004SUZUKIAERIO to Similar Vehicles

NHTSA Investigations

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Frequently Asked Questions

How many complaints does the 2004 SUZUKI AERIO have?
The 2004 SUZUKI AERIO has 21 NHTSA complaints, 3 crashes, 0 fires, 1 injuries, and 0 deaths reported.
Are there any recalls for the 2004 SUZUKI AERIO?
Yes, the 2004 SUZUKI AERIO has 1 recall(s). The most common affected component is POWER TRAIN:MANUAL TRANSMISSION. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2004 SUZUKI AERIO?
The most-complained component for the 2004 SUZUKI AERIO is TIRES with 5 complaints. Other frequently reported areas include SUSPENSION:REAR and POWER TRAIN.
Is the 2004 SUZUKI AERIO safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.