SATURN SW · model year

1996 SATURN SW

31 NHTSA complaints, 1 crash report for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1996SATURNSW carries 31 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 1 crash, 2 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1996 SW is engine and engine cooling:engine with 3 filings, followed by service brakes, hydraulic:antilock/traction control/electronic limited slip (2) and service brakes, hydraulic:foundation components:disc:pads (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 14 investigation files overlapping the 1996 SW. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

31
Complaints
1
Crashes
2
Fires
0
Injuries
0
Deaths

Total Complaints

31 filings

Crashes Reported

1 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ENGINE AND ENGINE COOLING:ENGINE3
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS2
ELECTRICAL SYSTEM:IGNITION2
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE2
EXTERIOR LIGHTING:HEADLIGHTS:SWITCH1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC1
VEHICLE SPEED CONTROL1
SUSPENSION:FRONT1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR1
WHEELS:RIM1
ELECTRICAL SYSTEM:HORN1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING1
FUEL SYSTEM, GASOLINE:DELIVERY1

Recent Complaints

20090115ENGINE AND ENGINE COOLING:ENGINE

THE SATURNSW2 GASKET COVER WARPED YEAR AFTER YEAR;THEY REDESIGNED IT;IT SHOULD BE COVERED UNDER A RECALL; MANY THOUSANDS OF THESE COVERS HAVE PUT PEOPLE IN DANGER OF A FIRE WITH THE OIL LEAKS;THE EXPENSE OF CHANGING OUT THE ENGINE IS HORRIFIC, FOR A CHEAP PIECE OF PLASTIC THEY NO LONGER MAKE FROM PLASTIC; IT IS NOW ALUMINUM OR SOME FORM OF METAL. SMALL LEAKS ARE ONE THING;THESE MAJOR LEAKS ARE ANOTHER. *TR

Mileage: 161,000

20070426SEATS

REGARDING A WIRE THAT BROKE OFF ON THE SEAT OF HIS 1996 SATURN SW2 WAGON AND IS STICKING UP VERTICALLY -WIRE WENT THROUGH HIS PANTS AND SKIN**CC CONSUMER STATED CONTACTED SATURN ESTABLISHMENT AND WAS INFORMED BY SATURN FACTORY TO TAKE CAR TO DEALER. DEALER INFORMED CUSTOMER ENTERING THE CAR INCORRECTLY. *TR

20040923ENGINE AND ENGINE COOLING:ENGINE

WHILE DRIVING THE OIL PRESSURE AND BATTERY LIGHTS ILLUMINATED. *MR *SC *JB

20040923ELECTRICAL SYSTEM

WHILE DRIVING THE OIL PRESSURE AND BATTERY LIGHTS ILLUMINATED. *MR *SC *JB

20040115ENGINE AND ENGINE COOLING:ENGINE

THE VEHICLE STALLED WITHOUT WARNING. THE CONSUMER HAD THE VEHICLE TOWED TO THE DEALER. THE MECHANIC INFORMED THE OWNER THAT THE ENGINE'S HEAD GASKET HAD FAILED. *NM

Mileage: 27,000

20021101FireSTEERING

WHILE TRAVELING 30 MPH, THE COMPARTMENT BEGAN FILLING WITH GRAY SMOKE. ELECTRICAL WIRING FROM THE STEERING SMOLDERED AND MELTED. PLEASE DESCRIBE DETAILS. MR

20021101FireELECTRICAL SYSTEM:WIRING

WHILE TRAVELING 30 MPH, THE COMPARTMENT BEGAN FILLING WITH GRAY SMOKE. ELECTRICAL WIRING FROM THE STEERING SMOLDERED AND MELTED. PLEASE DESCRIBE DETAILS. MR

20011127SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

DRIVING ON BACK ROAD, BRAKE PEDAL REPEATEDLY WENT STRAIGHT TO FLOOR WITHOUT RESISTANCE. HAD TO USE ENGINE BRAKING AND HAND BRAKE TO SLOW OR STOP CAR. GAS STATION ATTENDANT REPORTED FULL BRAKE FLUID RESERVOIR. NORMAL BRAKING RESUMED SPONTANEOUSLY ON WAY HOME. DEALER UNABLE TO REPLICATE PROBLEM AND CLAIMS INABILITY TO DIAGNOSE OR REPAIR. *AK

20010621POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES

CONSUMER NOTICED VEHICLE WAS LEAKING ON DRIVEWAY, JUST SMALL PUDDLES. DEALER REPLACED HOUSING UNIT BECAUSE OF CRACKS TO TRANSMISSION.*AK CONSUMER FEELS THIS SHOULD NOT HAVE HAPPENED CONSIDERING THE MILEAGE ON THE VEHICLE AND IS REQUESTING REIMBURSEMENT. *SLC

20010621POWER TRAIN:AXLE ASSEMBLY:BANJO HOUSING

CONSUMER NOTICED VEHICLE WAS LEAKING ON DRIVEWAY, JUST SMALL PUDDLES. DEALER REPLACED HOUSING UNIT BECAUSE OF CRACKS TO TRANSMISSION.*AK CONSUMER FEELS THIS SHOULD NOT HAVE HAPPENED CONSIDERING THE MILEAGE ON THE VEHICLE AND IS REQUESTING REIMBURSEMENT. *SLC

20010618ENGINE AND ENGINE COOLING:COOLING SYSTEM

WITH THE GASKET FAILURE, THE OIL AND COOLANT MIXED WITHIN THE ENGINE, THE DEALER HAD THE ENGINE FLUSHED OUT AND I HAD IT BACK IN 1 WEEK, 2 MONTHS LATER WHILE DRIVING TO WORK , IT WOULDN'T SHIFT INTO 2RD GEAR,. HAD TO DRIVE IT DOWN TO THE DEALER'S 2.5 HOURS FROM HOME . GOT IT BACK 1 WEEK LATER. EVER SINCE THE ENGINE WAS WORKED ON WE'VE HAD AN OIL LEAK, THE DEALERSHIP SAID THE LEAKAGE WAS IN NORMAL RANGE . WE USE 1-3 QTS EVERY MONTH .

20010618POWER TRAIN:AUTOMATIC TRANSMISSION

WITH THE GASKET FAILURE, THE OIL AND COOLANT MIXED WITHIN THE ENGINE, THE DEALER HAD THE ENGINE FLUSHED OUT AND I HAD IT BACK IN 1 WEEK, 2 MONTHS LATER WHILE DRIVING TO WORK , IT WOULDN'T SHIFT INTO 2RD GEAR,. HAD TO DRIVE IT DOWN TO THE DEALER'S 2.5 HOURS FROM HOME . GOT IT BACK 1 WEEK LATER. EVER SINCE THE ENGINE WAS WORKED ON WE'VE HAD AN OIL LEAK, THE DEALERSHIP SAID THE LEAKAGE WAS IN NORMAL RANGE . WE USE 1-3 QTS EVERY MONTH .

20010109VISIBILITY:WINDSHIELD WIPER/WASHER

WANT TO REPORT DEFECTIVE WINDSHIELD WIPER FLUID WHICH FREEZES AT 31 DEGREES F MANUFACTURED BY R.H. CROWN CO. JOHNSTOWN NEW YORK 12095 BOTTLE STATES FREEZING TEMP AT -20 DEGREES F. FROZE IN THE LINES IN MY VEHICLE. WHEN ENGINE HEAT MELTED THE LINES IN THE FRONT THE FLUID FROZE IMMEDIATELY ON THE WINDSHIELD. I HAD TO PULL OFF THE ROAD TO CLEAR WINDSHIELD THIS MORNING. DANGEROUS SITUATION AT BEST IN FREEWAY TRAFFIC. *AK

20001103FUEL SYSTEM, GASOLINE:DELIVERY

WHILE DRIVING AT 35 MPH GAS LINE UNDER REAR SEAT BLEW UP, TOOK TO DEALER AND THEY REPLACED CABLES AND GAS LINE. *AK THE FUEL FILLER DOOR WILL NOT STAY SHUT, BECAUSE THE DOOR RELEASE CABLE HAD BEEN BENT BY FOREING OBJECT. *YH

20001103FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

WHILE DRIVING AT 35 MPH GAS LINE UNDER REAR SEAT BLEW UP, TOOK TO DEALER AND THEY REPLACED CABLES AND GAS LINE. *AK THE FUEL FILLER DOOR WILL NOT STAY SHUT, BECAUSE THE DOOR RELEASE CABLE HAD BEEN BENT BY FOREING OBJECT. *YH

20000420FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

GASKET THAT SEALS THE GAS LINE TO GAS PUMP BECAME LOOSE AND CAUSED FUEL TO SPRAY ONTO ENGINE BLOCK, WHICH MAY HAVE CAUSED A FIRE. ANOTHER VEHICLE EXPERIENCED THE SAME PROBLEM. DEALER WILL REPLACE THE GASKET AT OWNER'S EXPENSE. COMMON PROBLEM. PLEASE PROVIDE FURTHER INFORMATION. *AK

19990105ELECTRICAL SYSTEM:HORN

DESIGN OF HORN LOCATION MAKE IT HARD TO LOCATED THE HORN WHEN NEEDED.

19981203ELECTRICAL SYSTEM:IGNITION

WRONG SPARK PLUG INSTALLED CAUSING VEHICLE TO STALL INTERMITANTLY.

19981203ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE RUNS ROUGH CAUSING THE CHECK ENGINE SOON LIGHT TO ILLUMINATE.

19980224ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

WRONG GAS PLUGS WERE INSTALLED IN VEHICLE DURING MANUFACTURING. PROBLEM CAUSED STALLING AND OTHER PROBLEMS. *AK

Compare 1996SATURNSW to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 1996 SATURN SW have?
The 1996 SATURN SW has 31 NHTSA complaints, 1 crashes, 2 fires, 0 injuries, and 0 deaths reported.
What are the most common problems with the 1996 SATURN SW?
The most-complained component for the 1996 SATURN SW is ENGINE AND ENGINE COOLING:ENGINE with 3 complaints. Other frequently reported areas include SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP and SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS.
Is the 1996 SATURN SW safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.