MAZDA NAVAJO · model year

1991 MAZDA NAVAJO

57 NHTSA complaints, 5 crash reports for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1991MAZDANAVAJO carries 57 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 5 crashes, 0 fires, 4 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 NAVAJO is vehicle speed control with 5 filings, followed by tires (5) and electrical system:12v/24v/48v battery (4). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 21 investigation files overlapping the 1991 NAVAJO, and 1 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

57
Complaints
5
Crashes
0
Fires
4
Injuries
0
Deaths

Total Complaints

57 filings

Crashes Reported

5 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
VEHICLE SPEED CONTROL5
TIRES5
ELECTRICAL SYSTEM:12V/24V/48V BATTERY4
TIRES:TREAD/BELT4
STRUCTURE:BODY:BUMPERS3
VISIBILITY:SUN/MOON ROOF ASSEMBLY3
ENGINE AND ENGINE COOLING:ENGINE2
STEERING:LINKAGES2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR2
EQUIPMENT:APPLIANCE:AIR CONDITIONER2
POWER TRAIN:AUTOMATIC TRANSMISSION2
POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT1
SEAT BELTS:FRONT:ANCHORAGE1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM1
POWER TRAIN:AXLE HUBS1

Recent Complaints

20031120VISIBILITY:SUN/MOON ROOF ASSEMBLY

WHILE DRIVING AT 25 MPH, THE SUNROOF OF THE VEHICLE WAS BLOWN OFF BY THE WIND. THE SUNROOF TILTS UP AT THE REAR AND THE DEALER CAN NOT EXPLAIN HOW THE ROOF COULD BE LOST. THERE IS A RECALL FOR THIS PART, BUT THE CONSUMER'S VIN IS NOT INCLUDED. *PH

Mileage: 66,000

20030507STRUCTURE:BODY:BUMPERS

THE REAR BUMPER SEPARATED FROM THE FRAME WHILE PULLING A TRAILER. *NLM

20030430FUEL SYSTEM, GASOLINE

SHORT IN CONNECTION AT THE FUEL TANK. PLASTIC IS MELTED THROUGH, THERE APPEARS TO BE SCORING ON THE INSIDE OF THE UNIT THAT WOULD BE INDICATIVE OF SPARK AND OR HIGH HEAT. CONCERN IS THAT THIS COULD HAVE CAUSED A FIRE AND OR EXPLOSION. ESPECIALLY IF THIS HAD OCCOURED DURING A TIME FRAME WHEN WARM TEMPERATURES WOULD HAVE MADE FOR HIGH FUEL VAPOR CONTENT (I.E. IT OCCOURED IN THE MIDDLE OF SUMMER AS OPPOSED TO STRANDING ME IN THE MIDDLE OF A SNOW STORM AS IT DID)

20020220FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

A SHORT OCCURRED AT THE JUNCTION OF THE ELECTRICAL CONNECTION TO THE FUEL TANK. THE SHORT MELTED THE PLASTIC CONNECTION AND BURNED THROUGH THE ASSEMBLY TO THE INSIDE OF THE GAS TANK. THERE WAS EVIDENCE OF IGNITION INSIDE THE GAS TANK. THIS CLEARLY COULD HAVE LEAD TO A FIRE OR EXPLOSION OF THE GAS TANK.

20010831TIRES:TREAD/BELT

FIRESTONE, WILDERNESS AT, P23 75R15, CONSUMER HAS REPLACED ALL FIVE TIRES. TIRES TREAD SEPARATED FROM RIM.*AK

20010305TIRES:TREAD/BELT

CONSUMER HAD TAKEN VEHICLE INTO SHOP FOR MAINTENANCE WHERE TECHNICIAN FOUND OUT THAT FRONT TIRES WERE SHOWING TREAD SEPARATION. DEALER REFUSED TO REPLACE TIRES.*AK

20010123SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DIFFERENTIAL PROPORTIONAL VALVE

THE PROPORTIONING VALVE FAILED "CLOSED" AND DID NOT ALLOW FOR THE BRAKE FLUID TO GO TO THE REAR BRAKES, AS A RESULT THE REAR BRAKES FAILED RESULTING IN THE FRONT TIRES LOCKING UP AND SKIDDED CAUSING COLLISION. *MJS

20000929TIRES:TREAD/BELT

PEOO 020;CONSUMER WERE INSPECTING TIRES AND NOTICED THAT FRONT REAR TIRES HAD CRACKS ALL AROUND THE TIRES TIRES ARE THE FIRESTONE WILDERNESS #AT P23575R15. #DOT W2. *AK THE FRONT TWO TIRE HAD CRACKS ALL AROUND THE WHOLE TIRES. TIRE DEALERS RECOMMENDED THAT THEY BE REPLACED. *YH

20000918TIRES

THE ACCIDENT OCCURRED WHILE TRAVELING NORTHBOUND ABOUT 10 MILES SOUTH OF OCALA, FL. I WAS DRIVING ALONG WHEN THE CAR STARTED SHAKING VIOLENTLY AND MAKING LOUD THUMPING NOISES. I IMMEDIATELY PULLED OVER AND CHECKED THE TIRES. THE TREAD HAD COME OFF THE DRIVER'S SIDE REAR TIRE. THE TIRE WAS STILL INFALTED. I CHANGED THE TIRE AND PROCEEDED TO MY DESTINATION, TALLAHASSEE, FL. THE NEXT DAY, I PURCHASED A NEW FIRESTONE TIRE BUT KEPT THE BLOWN TIRE. I SHOWED IT TO ANOTHER FIRESTONE RETAIL CENTER IN ORLANDO AND THE SALESPERSON SAID IT LOOKED LIKE A CURING DEFECT. WE SUED FIRESTONE AND THEY SETTLED FOR $1200.00. THE CAR IS MY FATHER'S BUT I WAS DRIVING IT AT THE TIME OF THE ACCIDENT. YOU CAN CONTACT ME AT (850) 838-3508. ASK FOR CRAIG AUBREY. WE HAVE SINCE GOTTEN RID OF THE TIRE BUT I CAN PROVIDE PHOTE DOCUMENTATION. I CAN ALSO PROVIDE PAPERWORK FROM THE LAWSUIT AS WELL AS NOTES I WROTE FOLLOWING THE ACCIDENT. BEFORE WE SETTLED, FIRESTONE TOLD MY FATHER THAT THE TIRE WAS PROBABLY

20000914TIRES

THE ACCIDENT OCCURRED WHILE TRAVELING NORTHBOUND ABOUT 10 MILES SOUTH OF OCALA, FL. I WAS DRIVING ALONG WHEN THE CAR STARTED SHAKING VIOLENTLY AND MAKING LOUD THUMPING NOISES. I IMMEDIATELY PULLED OVER AND CHECKED THE TIRES. THE TREAD HAD COME OFF THE DRIVER'S SIDE REAR TIRE. THE TIRE WAS STILL INFALTED. I CHANGED THE TIRE AND PROCEEDED TO MY DESTINATION, TALLAHASSEE, FL. THE NEXT DAY, I PURCHASED A NEW FIRESTONE TIRE BUT KEPT THE BLOWN TIRE. I SHOWED IT TO ANOTHER FIRESTONE RETAIL CENTER IN ORLANDO AND THE SALESPERSON SAID IT LOOKED LIKE A CURING DEFECT. WE SUED FIRESTONE AND THEY SETTLED FOR $1200.00. THE CAR IS MY FATHER'S BUT I WAS DRIVING IT AT THE TIME OF THE ACCIDENT. YOU CAN CONTACT ME AT (850) 838-3508. ASK FOR CRAIG AUBREY. WE HAVE SINCE GOTTEN RID OF THE TIRE BUT I CAN PROVIDE PHOTE DOCUMENTATION. I CAN ALSO PROVIDE PAPERWORK FROM THE LAWSUIT AS WELL AS NOTES I WROTE FOLLOWING THE ACCIDENT. BEFORE WE SETTLED, FIRESTONE TOLD MY FATHER THAT THE TIRE WAS PROBABLY

20000906TIRES

TIRE SEPERATED AND DISINTEGRATED AT HIGHWAY SPEED.( DOT NUMBER: TIRE SIZE: 235/75R15 )

20000905TIRES

NO SUMMARY( DOT NUMBER: TIRE SIZE: 235/75R15 )

20000905TIRES

I HAVEN'T HAD ANY PROBLEMS YET, BUT I WANT TO KNOW IF I AM PUTTING MY FAMILY IN DANGER BY HAVING A TIRE THAT HAS BEEN RECALLED. I ONLY HAVE ONE TIRE THAT FITS THIS DESCRIPTION. IT IS LOCATED ON THE REAR PASSENGER SIDE.( DOT NUMBER: VDHL1MO174 TIRE SIZE: P235/75R15 )

20000804CrashTIRES:TREAD/BELT

WHILE DRIVING 70MPH RIGHT REAR PASSENGER FIRESTONE ATX TIRE BLEW OUT, CAUSING THE VEHICLE TO LOSE CONTROL, AND GO UNDER A SEMI -TRAILER AND ROLL OVER. VEHICLE WAS A MAZDA NAVAJO. DOT # WIHLAT51561. *AK

20000308SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

BRAKE ROTORS NEEDED TO BE REPLACED, AS WELL AS U JOINTS/ POWER STEERING/BUSHINGS AND WHEEL BEARINGS. DEALE HAS HAD CAR FOR FOUR MONTHS. *AK

20000308SUSPENSION:FRONT:WHEEL BEARING

BRAKE ROTORS NEEDED TO BE REPLACED, AS WELL AS U JOINTS/ POWER STEERING/BUSHINGS AND WHEEL BEARINGS. DEALE HAS HAD CAR FOR FOUR MONTHS. *AK

20000308STEERING:HYDRAULIC POWER ASSIST SYSTEM

BRAKE ROTORS NEEDED TO BE REPLACED, AS WELL AS U JOINTS/ POWER STEERING/BUSHINGS AND WHEEL BEARINGS. DEALE HAS HAD CAR FOR FOUR MONTHS. *AK

20000308POWER TRAIN:DRIVELINE:CONSTANT VELOCITY JOINT

BRAKE ROTORS NEEDED TO BE REPLACED, AS WELL AS U JOINTS/ POWER STEERING/BUSHINGS AND WHEEL BEARINGS. DEALE HAS HAD CAR FOR FOUR MONTHS. *AK

20000203SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

WHILE DRIVING AT ANY RATE OF SPEED ,BRAKES WILL INTERMITTENTLY LOCK UP, CAUSING VEHICLE TO JERK DUE TO DEFECTIVE VALVE WHICH DEALER CLAIMS IS AN UNUSUAL PART TO FAIL. *AK

19991229VISIBILITY:SUN/MOON ROOF ASSEMBLY

CONSUMER HAS BEEN EXPERIENCING PROBLEMS WITH SUNROOF. WHILE DRIVING SUNROOF GLASS FLEW OFF. THE MANUFACTURER HAS BEEN CONTACTED. IS IN ACCORDANCE WITH RECALL NUMBER 97V235002.*AK

Compare 1991MAZDANAVAJO to Similar Vehicles

NHTSA Investigations 1 Open

View all investigations

Frequently Asked Questions

How many complaints does the 1991 MAZDA NAVAJO have?
The 1991 MAZDA NAVAJO has 57 NHTSA complaints, 5 crashes, 0 fires, 4 injuries, and 0 deaths reported.
What are the most common problems with the 1991 MAZDA NAVAJO?
The most-complained component for the 1991 MAZDA NAVAJO is VEHICLE SPEED CONTROL with 5 complaints. Other frequently reported areas include TIRES and ELECTRICAL SYSTEM:12V/24V/48V BATTERY.
Is the 1991 MAZDA NAVAJO safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.