INTERNATIONAL 4400 · model year

2004 INTERNATIONAL 4400

3 NHTSA complaints, and 3 active recalls for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2004INTERNATIONAL4400 carries 3 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 1 fire, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2004 4400 is engine and engine cooling:engine:diesel with 1 filings, followed by electrical system (1) and fuel/propulsion system (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 3 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.

NHTSA currently has 22 investigation files overlapping the 2004 4400. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

3
Complaints
0
Crashes
1
Fires
0
Injuries
0
Deaths

Total Complaints

3 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ENGINE AND ENGINE COOLING:ENGINE:DIESEL1
ELECTRICAL SYSTEM1
FUEL/PROPULSION SYSTEM1

Recalls (3)

04V41400025/08/2004

EQUIPMENT:OTHER:LABELS

CERTAIN TRUCKS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS," AND WITH PART 567, 'CERTIFICATION.' THE "COMPLETE VEHICLE" LABEL WITH THE GROSS VEHICLE WEIGHT RATING (GVWR), GROSS AXLE WE

23V35300018/05/2023

EXTERIOR LIGHTING:BACK UP LIGHTS

Navistar, Inc. (Navistar) is recalling certain 2000-2003 International 8100, 2001-2003 International 9100i, 2001-2007 International 9400i, 2001-2010 International 9200i, 2002-2007, 2009 International 8500, 2003-2007, 2013 International 9900i, 2003-2018 International 8600, 2004, 2007 International 99

04V56900003/12/2004

STRUCTURE

ON CERTAIN TRUCKS, THE BOLTS THAT MOUNT THE FRONT OF THE CAB TO THE MOUNTING BRACKETS WERE NOT PROPERLY TORQUED AT THE MANUFACTURING PLANT.

Recent Complaints

20150118FUEL/PROPULSION SYSTEM

MASSIVE FUEL LEAK UNDER TRUCK CAB. THIS WAS CAUSED BY FUEL RETURN LINE COMING OFF BACK OF ENGINE. PLASTIC CLIP THAT IS NOT SECURELY FASTENED IS FACTORY DESIGN. VERY UNSAFE IN MY OPINION. *TR

Mileage: 200,121

20111117FireELECTRICAL SYSTEM

TL* THE CONTACT OWNS A 2004 INTERNATIONAL 4400 DT466. THE CONTACT STATED THAT VEHICLE BURST INTO FLAMES FROM UNDER THE DASHBOARD WHILE PARKED IN THE GARAGE AND SHUT OFF. AS A RESULT, THE BUILDING ALSO BURNED DOWN. THE FIRE DEPARTMENT WAS CONTACTED AND NO INJURIES WERE REPORTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 120,000.

Mileage: 120,000

20060309ENGINE AND ENGINE COOLING:ENGINE:DIESEL

DT*: THE CONTACT STATED AFTER SHUTTING THE VEHICLE DOWN, THE BOTTOM LINER O-RING PROPELLED THROUGH THE NUMBER 4 CYLINDER. THE RADIATOR FLUID DRAINED INTO THE OIL WHICH RESULTED IN THE ENGINE SEIZURE. THE VEHICLE WAS TOWED TO THE DEALER AND THE ENGINE WAS OVER HAULED. THE MANUFACTURER WAS ALERTED. UPDATED05/16/06. *JB

Mileage: 219,987

Compare 2004INTERNATIONAL4400 to Similar Vehicles

NHTSA Investigations

View all investigations

Frequently Asked Questions

How many complaints does the 2004 INTERNATIONAL 4400 have?
The 2004 INTERNATIONAL 4400 has 3 NHTSA complaints, 0 crashes, 1 fires, 0 injuries, and 0 deaths reported.
Are there any recalls for the 2004 INTERNATIONAL 4400?
Yes, the 2004 INTERNATIONAL 4400 has 3 recall(s). The most common affected component is EQUIPMENT:OTHER:LABELS. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2004 INTERNATIONAL 4400?
The most-complained component for the 2004 INTERNATIONAL 4400 is ENGINE AND ENGINE COOLING:ENGINE:DIESEL with 1 complaints. Other frequently reported areas include ELECTRICAL SYSTEM and FUEL/PROPULSION SYSTEM.
Is the 2004 INTERNATIONAL 4400 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.