GMC SIERRA 1500 HD · model year

2005 GMC SIERRA 1500 HD

12 NHTSA complaints, and 1 active recall for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2005GMCSIERRA 1500 HD carries 12 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 1 fire, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2005 SIERRA 1500 HD is service brakes with 5 filings, followed by engine (2) and power train:driveline (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 1 active recall campaign, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.

NHTSA currently has 2 investigation files overlapping the 2005 SIERRA 1500 HD. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

12
Complaints
0
Crashes
1
Fires
0
Injuries
0
Deaths

Total Complaints

12 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
SERVICE BRAKES5
ENGINE2
POWER TRAIN:DRIVELINE1
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL1
UNKNOWN OR OTHER1
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS1
STEERING1

Recalls (1)

06E04300019/05/2006

FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CE

Recent Complaints

20180305SERVICE BRAKES

A CAR DROVE THROUGH AN INTERSECTION IN FRONT OF ME AS I WAS DRIVING ON A CITY STREET, MARCH 3, 2018. I HIT THE BRAKES AND TURNED AWAY FROM THE VEHICLE. MY BRAKES FAILED, BRAKE PEDAL WENT TO THE FLOOR AS I WAS STOPPING. BRAKE LINE NEAR LH FR.T WHEEL BUSTED AND BRAKE FLUID SHOT OUT. LUCKY I TURNED AWAY AS I WAS BRAKING THAT I MISSED THE OTHER VEHICLE. THE OTHER VEHICLE ALSO TURNED AWAY FROM ME AND THEN DROVE AWAY.

Mileage: 105,000

20160731STEERING

STEERING COLUMN GOES OUT FOR THE SECOND TIME IN 117000 MILES AND RATTLES WHILE DRIVING. I UNDERSTAND THIS IS AN ON GOING THING WITH THIS MODEL AND OTHERS

Mileage: 117,174

20160728ENGINE

RECENTLY PURCHASED A 05 GMC SIERRA 1500 HD WITH 6.0 VORTEC ENGINE. IT HAS A NOTICEABLE TICKING AND AFTER CHECKING MY EXHAUST MANIFOLD BOLTS I FOUND THAT FOUR ARE BROKEN AND ALLOWING RAW EXHAUST FUMES INTO THE AIR. WITH THE BOLTS BREAKING THE MANIFOLD IS WARPED AND BROKEN. THIS IS ALL AT 94,000 MILES.

Mileage: 93,000

20150609SERVICE BRAKES

METAL BRAKE LINE RUPTURED WHEN ATTEMPTING TO STOP QUICKLY, NARROWLY MISSING STOPPED VEHICLE AHEAD

Mileage: 49,107

20131209SERVICE BRAKES

BRAKE LINES BLEW TO MASTER CYLINDER. *TR

Mileage: 68,505

20130619ENGINE

TL* THE CONTACT OWNS A 2005 GMC SIERRA 1500 HD. THE CONTACT STATED THAT THE FLYWHEEL BECAME CRACKED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS STATED THAT THE FLYWHEEL NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE PROBLEM PERSISTED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 20,000. *TR

Mileage: 20,000

20130617STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

DRIVING HOME FROM LITTLE LEAGUE GAME WITH MY 7 YR OLD, CAME INTO TRAFFIC IN TOWN AND MY BRAKES WENT MUSHY, WITHIN A COUPLE MINUTES WENT FROM MUSHY TO 5% BRAKING. MADE IT HOME ABOUT 2 MILES BY PUMPING QUICKLY JUST ENOUGH TO SLOWLY STOP AT THE END OF DRIVE. WHEN EXITING THE VEHICLE, THERE WAS A POOL OF BRAKE FLUID EATING THROUGH MY ASPHALT DRIVEWAY. ALL BRAKE FLUID HAD DRAINED OUT COMPLETELY RUSTED / CORROSION AREA OF ALL BRAKE LINES BY BUNDLE UNDER DRIVERS SEAT. MY MECHANIC, SAYS OTHER AREAS ARE ALMOST AS BAD IN OTHER AREAS IN THE REAR. NOW I'M LOOKING AT 500+ IN LINE REPAIRS. *TR

Mileage: 93,700

20130617SERVICE BRAKES

DRIVING HOME FROM LITTLE LEAGUE GAME WITH MY 7 YR OLD, CAME INTO TRAFFIC IN TOWN AND MY BRAKES WENT MUSHY, WITHIN A COUPLE MINUTES WENT FROM MUSHY TO 5% BRAKING. MADE IT HOME ABOUT 2 MILES BY PUMPING QUICKLY JUST ENOUGH TO SLOWLY STOP AT THE END OF DRIVE. WHEN EXITING THE VEHICLE, THERE WAS A POOL OF BRAKE FLUID EATING THROUGH MY ASPHALT DRIVEWAY. ALL BRAKE FLUID HAD DRAINED OUT COMPLETELY RUSTED / CORROSION AREA OF ALL BRAKE LINES BY BUNDLE UNDER DRIVERS SEAT. MY MECHANIC, SAYS OTHER AREAS ARE ALMOST AS BAD IN OTHER AREAS IN THE REAR. NOW I'M LOOKING AT 500+ IN LINE REPAIRS. *TR

Mileage: 93,700

20120920SERVICE BRAKES

TL* THE CONTACT OWNS A 2005 GMC SIERRA 1500 HD. THE CONTACT STATED THAT WHILE THE VEHICLE WAS BEING INSPECTED BY A PRIVATE MECHANIC IT WAS FOUND THAT THE BRAKE LINES WERE RUSTED. THE VEHICLE WAS ABLE TO BE DRIVEN TO AN AUTHORIZED DEALER WHERE IT WAS CONFIRMED THAT THE BRAKE LINES HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE 66,533.

Mileage: 66,533

20110923UNKNOWN OR OTHER

THIS IS A SAFETY ISSUE AND GM SHOULD HAVE TO REPAIR MY TRUCK AT NO COST TO ME. *TR

Mileage: 80,000

20091112ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

I OWN A 2005 GMC SIERRA 1500HD, THE SPEEDOMETER HAD BEEN MESSING UP BUT ALL THE OTHER GAUGES WORK FINE. I TOOK IT TO MY LOCAL SHOP THINKING IT WAS A LOOSE OR BROKEN CABLE. THE SHOP FOREMAN LAUGHED AND SAID THAT CHEVROLET/GMC HAS HAD A RASH OF THE CLUSTERS GO BAD, AND THAT HE ALONE HAS REPLACED 5 IN THE PAST MONTH. IF THIS IS THE CASE, I FEEL THAT I SHOULD BE REIMBURSED FOR THE $553.50 THAT I HAD TO PAY TO FIX SOMETHING THAT WAS DEFECTIVE FROM THE COMPANY. *TR

Mileage: 89,323

20090611FirePOWER TRAIN:DRIVELINE

MULTIPLE REPORTS TO THE DEALERSHIP OF A CONTINUOUS VIBRATION AND NOISE IN THE FRONT END ACCOMPANIED BY UNEVEN TIRE WEAR. TIRES WERE ROTATED REDUCING BUT NOT ELIMINATING THE NOISE. THREE TO FOUR HUNDRED DOLLARS WAS REQUESTED FROM ME BY THE DEALERSHIP TO REMOVE AND DISASSEMBLE FRONT DIFFERENTIAL FOR FURTHER INVESTIGATION. THIS REQUEST WAS DENIED BY ME BECAUSE THE VEHICLE WAS STILL UNDER WARRANTY. WITHIN 1100 MILES AND TWO WEEKS OF LAST INSPECTION BY DEALERSHIP, FRONT DRIVERS SIDE WHEEL BEARING CATASTROPHICALLY FAILED. DURING THIS EVENT THE VEHICLE BECAME NEARLY UNCONTROLLABLE AND DOVE INTO THE ONCOMING LANE, STEERING WAS VIOLENTLY REACTIVE AND THE VEHICLE ENDED UP TRAVELING OFF THE ROAD INTO THE DITCH IN THE OF THE DIRECTION OF TRAVEL. THE BRAKE ROTOR AND CALIPER HAD BECOME RED HOT SETTING FIRE TO THE DRIVE AXEL BOOT AND GRASS BENEATH THE VEHICLE. THE FIRE WAS ABLE TO BE QUICKLY EXTINGUISHED. DEATH AND/OR INJURY WERE ONLY AVOIDED DUE TO THE LACK OF TRAFFIC IN THE ONCOMING LANE AND NO

Mileage: 85,000

Compare 2005GMCSIERRA 1500 HD to Similar Vehicles

NHTSA Investigations

Frequently Asked Questions

How many complaints does the 2005 GMC SIERRA 1500 HD have?
The 2005 GMC SIERRA 1500 HD has 12 NHTSA complaints, 0 crashes, 1 fires, 0 injuries, and 0 deaths reported.
Are there any recalls for the 2005 GMC SIERRA 1500 HD?
Yes, the 2005 GMC SIERRA 1500 HD has 1 recall(s). The most common affected component is FUEL SYSTEM, GASOLINE. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2005 GMC SIERRA 1500 HD?
The most-complained component for the 2005 GMC SIERRA 1500 HD is SERVICE BRAKES with 5 complaints. Other frequently reported areas include ENGINE and POWER TRAIN:DRIVELINE.
Is the 2005 GMC SIERRA 1500 HD safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.