Total Complaints
3 filings
FREIGHTLINER SPRINTER · model year
3 NHTSA complaints for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2005FREIGHTLINERSPRINTER carries 3 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2005 SPRINTER is steering with 1 filings, followed by wheels:rim (1) and engine and engine cooling:engine (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 38 investigation files overlapping the 2005 SPRINTER. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
3 filings
Crashes Reported
0 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| STEERING | 1 |
| WHEELS:RIM | 1 |
| ENGINE AND ENGINE COOLING:ENGINE | 1 |
WHEN TRAVELING IN HOT WEATHER AND RUNNING BOTH THE FRONT AND REAR AIR CONDITIONER, THE VEHICLE STALLS. THE STALLING OCCURS WITHIN MINUTES AND UP TO HOURS AFTER BEING RUN BUT ONLY OCCURS WHEN SLOWING THE VEHICLE DOWN (IE: CONSTRUCTION ZONES, STOPPING, TURNING). THE VEHICLE DOES NOT IMMEDIATELY RESTART BUT HAS ALWAYS RESTARTED WITHIN 3 MINUTES. SINCE WE DO NOT LIVE IN AN EXTREMELY HOT AREA THE STALLING USUALLY OCCURS WHILE VACATIONING (ARIZONA, CALIFORNIA, UTAH, FLORIDA, NEBRASKA). WE HAVE HAD THE VEHICLE INSPECTED AT TWO DIFFERENT AUTHORIZED DEALERS AND WERE TOLD THEY "WERE UNABLE TO DUPLICATE THE PROBLEM" AND AT ONE POINT WERE TOLD THAT A RECALL PART WAS INSTALLED TO CORRECT THE PROBLEM BUT WHEN WE TOOK IT TO ANOTHER DEALER, THEY KNEW OF NO RECALL PART AND THEY CONTACTED CHRYSLER ON OUR BEHALF AND WERE TOLD THE FOLLOWING: "ENGINE STALLS WHEN DRIVING. INTERMIT - ONLY HAPPENS WHEN OUTSIDE TEMPERATURE IS OVER 100 DEGREES OR AFTER VEHICLE HAS BEEN DRIVEN FOR A FEW TO SEVERAL HOURS OP
Mileage: 14,687
TL*THE CONTACT OWNS A 2005 FREIGHTLINER FOURWINDS MANDALAY (NA). WHILE DRIVING 50-65 MPH, THE STEERING WHEEL VIBRATED AND SHOOK. THE WHEEL SLIDES OR MOVES ON THE TIRE RIM AND SHIFTS OUT OF THE CENTER. THE VEHICLE WAS TAKEN TO THE DEALER FOUR TIMES. EVERY TIME THE CONTACT DRIVES OVER A BUMP, THE RIM MOVES OR SLIDES ON THE HUB. THE HOLE IN THE RIM IS TOO LARGE FOR THE HUB. THE DEALER STATED THAT THE FAILURE COULD NOT BE REPAIRED. THE CURRENT MILEAGE WAS 19,800 AND FAILURE MILEAGE WAS 3,000.
Mileage: 3,000
TL*THE CONTACT OWNS A 2005 FREIGHTLINER FOURWINDS MANDALAY (NA). WHILE DRIVING 50-65 MPH, THE STEERING WHEEL VIBRATED AND SHOOK. THE WHEEL SLIDES OR MOVES ON THE TIRE RIM AND SHIFTS OUT OF THE CENTER. THE VEHICLE WAS TAKEN TO THE DEALER FOUR TIMES. EVERY TIME THE CONTACT DRIVES OVER A BUMP, THE RIM MOVES OR SLIDES ON THE HUB. THE HOLE IN THE RIM IS TOO LARGE FOR THE HUB. THE DEALER STATED THAT THE FAILURE COULD NOT BE REPAIRED. THE CURRENT MILEAGE WAS 19,800 AND FAILURE MILEAGE WAS 3,000.
Mileage: 3,000
EVDM connector plate separation
Halogen Headlights May Cause Fires
Trolley bus circuit breaker fires
Rear Wheel Speed Sensor Failure
Intermittent Loss of Power Steering Assist
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.