Total Complaints
2 filings
FREIGHTLINER FLD · model year
2004 FREIGHTLINER FLD
2 NHTSA complaints, 2 crash reports, and 6 recall campaigns listed for this cohort. A VIN lookup is required to determine whether a specific vehicle has an unrepaired recall.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2004FREIGHTLINERFLD carries 2 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 2 crashes, 0 fires, 2 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
The most frequently selected component label in reports for the 2004 FLD is steering:linkages:knuckle:spindle:arm with 1 filings, followed by suspension:front:king pin (1). Complaint categories reflect owner reports and intake categorization; they do not establish a defect pattern or cause. This cohort has 6 NHTSA recall campaigns listed below. Enter a VIN in NHTSA's official recall lookup to determine whether a specific vehicle has an unrepaired recall.
NHTSA currently has 38 investigation files overlapping the 2004 FLD. Owners comparing this cohort against neighboring years should read the complaint-by-year trend as report volume, not a causal diagnosis. Use the related-complaint feed and the official recall lookup when researching a specific vehicle.
2
Complaints
2
Crashes
0
Fires
2
Injuries
0
Deaths
Crashes Reported
2 reports
Source
NHTSA ODI
Federal complaints database
Complaints vs. fleet median (215)
At or below the fleet median complaint volume.
Complaints by Component
| Component | Count |
|---|---|
| STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM | 1 |
| SUSPENSION:FRONT:KING PIN | 1 |
Recalls (6)
09V36600023/09/2009
ENGINE AND ENGINE COOLING
DAIMLER TRUCKS IS RECALLING MODEL YEAR 2004-2010 TRUCKS EQUIPPED WITH CATERPILLAR C15 ENGINE. THE VARIABLE VALVE ACTUATION OIL LINE MAY RUB AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.
11V47800016/09/2011
FUEL SYSTEM, DIESEL
DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 HEAVY TRUCKS MANUFACTURED FROM JULY 11, 2003, THROUGH SEPTEMBER 28, 2007, EQUIPPED WITH EPA04 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES AND FUEL FILTERS MOUNTED NEAR THE CENTER OF THE ENGINE ON THE LEFT-HAND SIDE
04V59100015/12/2004
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
ON CERTAIN TRUCKS, THE BRAKE PEDAL PUSHROD WAS NOT TIGHTENED PROPERLY DURING ASSEMBLY.
04V59000015/12/2004
POWER TRAIN:DRIVELINE
ON CERTAIN VEHICLES, THERE IS A DEFECT IN THE INTERAXLE DRIVELINE YOKES. THE BOLT HOLES LOCATED ON THE EARWORK OF THE MALE SHAFT YOKES WERE MANUFACTURED WITH AN OVERSIZED MINOR THREAD DIAMETER.
05V28500014/06/2005
WHEELS:HUB
ON CERTAIN TRUCKS EQUIPPED WITH 3RD GENERATION CONMET ALUMINUM WHEELS, THE DRUM MOUNTING FLANGE ON THE CONMET TRUTURN BRAKE DRUM MAY HAVE BEEN MANUFACTURED WITH A TAPER FROM THE PILOT HOLE TO THE BARREL OF THE DRUM.
05V40800013/09/2005
STEERING:LINKAGES
ON CERTAIN TRUCK AND MOTOR HOME CHASSIS EQUIPPED WITH I-SHAFTS SUPPLIED BY ZF HEAVY DUTY STEERING, THERE IS A POTENTIAL FOR A FAILURE OF THE FORK/SHAFT CONNECTION.
Recent Complaints
20050503CrashSTEERING:LINKAGES:KNUCKLE:SPINDLE:ARM
AS A MECHANICAL ENGINEER AND ACCIDENT RECONSTRUCTIONIST I WAS ASKED TO EXAMINE THE FRONT AXLE OF A LATE MODEL FREIGHTLINER TRUCK-TRACTOR THAT HAD BEEN IN A LOSS-OF-STEERING-CONTROL TYPE ACCIDENT. THE ACCIDENT RESULTED IN A TOTAL LOSS OF THE TRACTOR, THE TRAILER, THE TRAILER LOAD AND INJURY TO THE DRIVER. UPON EXAMINING THE LEFT FRONT STEERING SPINDLE I NOTICED IT HAD SEPARATED FROM THE AXLE. THE PLACE WHERE THE SPINDLE CONNECTS TO THE AXLE IS EFFECTED BY AN INTERFERENCE FIT BETWEEN A SOLID CYLINDER AND A CYLINDRICAL HOLE WITH NO OTHER MEANS OF JOINING THE TWO PARTS. THE HOLE WAS CRACKED WHICH CAUSED A PARTIAL LOSS OF INTERENCE FIT WHICH ALLOWED THE SPINDLE TO WORK ITS WAY OUT OF THE HOLE. WHEN THIS OCCURS THERE IS LOSS OF LOAD SUPPORT BY THE WHEEL AND A LOSS OF STEERING. THERE WAS NO IMPACT DAMAGE TO THE WHEEL SO THE SEPARATION WAS THE CAUSE OF THE ACCIDENT NOT A RESULT OF THE ACCIDENT. THIS WAS CLEARLY A DEFECTIVE FRONT AXLE BUT IT IS NOT KNOWN AT THIS TIME IF IT IS A (1) DESIGN DEFEC
Mileage: 200,000
20050503CrashSUSPENSION:FRONT:KING PIN
AS A MECHANICAL ENGINEER AND ACCIDENT RECONSTRUCTIONIST I WAS ASKED TO EXAMINE THE FRONT AXLE OF A LATE MODEL FREIGHTLINER TRUCK-TRACTOR THAT HAD BEEN IN A LOSS-OF-STEERING-CONTROL TYPE ACCIDENT. THE ACCIDENT RESULTED IN A TOTAL LOSS OF THE TRACTOR, THE TRAILER, THE TRAILER LOAD AND INJURY TO THE DRIVER. UPON EXAMINING THE LEFT FRONT STEERING SPINDLE I NOTICED IT HAD SEPARATED FROM THE AXLE. THE PLACE WHERE THE SPINDLE CONNECTS TO THE AXLE IS EFFECTED BY AN INTERFERENCE FIT BETWEEN A SOLID CYLINDER AND A CYLINDRICAL HOLE WITH NO OTHER MEANS OF JOINING THE TWO PARTS. THE HOLE WAS CRACKED WHICH CAUSED A PARTIAL LOSS OF INTERENCE FIT WHICH ALLOWED THE SPINDLE TO WORK ITS WAY OUT OF THE HOLE. WHEN THIS OCCURS THERE IS LOSS OF LOAD SUPPORT BY THE WHEEL AND A LOSS OF STEERING. THERE WAS NO IMPACT DAMAGE TO THE WHEEL SO THE SEPARATION WAS THE CAUSE OF THE ACCIDENT NOT A RESULT OF THE ACCIDENT. THIS WAS CLEARLY A DEFECTIVE FRONT AXLE BUT IT IS NOT KNOWN AT THIS TIME IF IT IS A (1) DESIGN DEFEC
Mileage: 200,000
Compare 2004FREIGHTLINERFLD to Similar Vehicles
NHTSA Investigations
PE24032Preliminary EvaluationClosed
EVDM connector plate separation
PE21006Preliminary EvaluationClosed
Halogen Headlights May Cause Fires
PE21002Preliminary EvaluationClosed
Trolley bus circuit breaker fires
PE20014Preliminary EvaluationClosed
Rear Wheel Speed Sensor Failure
PE20006Preliminary EvaluationClosed
Intermittent Loss of Power Steering Assist
Frequently Asked Questions
How many complaints does the 2004 FREIGHTLINER FLD have?▼
The 2004 FREIGHTLINER FLD has 2 NHTSA complaints, 2 crashes, 0 fires, 2 injuries, and 0 deaths reported.
Are there any recalls for the 2004 FREIGHTLINER FLD?▼
Yes, the 2004 FREIGHTLINER FLD has 6 recall(s). The most common affected component is ENGINE AND ENGINE COOLING. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2004 FREIGHTLINER FLD?▼
The most-complained component for the 2004 FREIGHTLINER FLD is STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM with 1 complaints. Other frequently reported areas include SUSPENSION:FRONT:KING PIN.
Is the 2004 FREIGHTLINER FLD safe to buy?▼
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?▼
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.
Vehicle Safety Guides
Data vintage: August 2026. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Every figure on PlainCars is rendered directly from NHTSA complaint and safety data, no number is typed in by an editor. This year-specific record is rendered from NHTSA ODI, recall, and NCAP rows for the 2004 FREIGHTLINER FLD; no figure is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of August 2026.
Read our methodology - how this data is sourced, computed, and verified.