Total Complaints
449 filings
FORD RANGER · model year
449 NHTSA complaints, 53 crash reports, and 7 active recalls for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2002FORDRANGER carries 449 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 53 crashes, 17 fires, 46 injuries, and 2 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2002 RANGER is vehicle speed control with 45 filings, followed by suspension (28) and structure:body (23). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 7 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.
NHTSA currently has 177 investigation files overlapping the 2002 RANGER, and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
449 filings
Crashes Reported
53 reports
Source
NHTSA ODI
Federal complaints database
Above median complaint volume — review patterns below.
| Component | Count |
|---|---|
| VEHICLE SPEED CONTROL | 45 |
| SUSPENSION | 28 |
| STRUCTURE:BODY | 23 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 19 |
| TIRES | 19 |
| AIR BAGS | 17 |
| AIR BAGS:FRONTAL | 16 |
| UNKNOWN OR OTHER | 14 |
| ENGINE AND ENGINE COOLING | 13 |
| ENGINE AND ENGINE COOLING:ENGINE:GASOLINE | 12 |
| POWER TRAIN | 12 |
| ELECTRICAL SYSTEM | 12 |
| ENGINE AND ENGINE COOLING:ENGINE | 10 |
| POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT | 9 |
| STRUCTURE:FRAME AND MEMBERS | 9 |
EXTERIOR LIGHTING
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO.
EXTERIOR LIGHTING
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIAT
VEHICLE SPEED CONTROL
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS
EXTERIOR LIGHTING:HEADLIGHTS
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES
EXTERIOR LIGHTING
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES
POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT
ON SOME MANUAL TRANSMISSION TRUCKS EQUIPPED WITH THE FX4 PACKAGE, THE REAR AXLE DIFFERENTIAL CASE COULD FRACTURE UNDER A HIGH TORQUE EVENT SUCH AS WHEN CUSTOMERS ACCELERATE RAPIDLY FROM A STOP OR WHEN A SPINNING TIRE SUDDENLY GAINS TRACTION.
VEHICLE SPEED CONTROL
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Steel rim came apart while adding air to tire causing severe injuries to hands leg and foot only 20 psi in tire pressure when rim blew apart !
The contact owns a 2002 Ford Ranger. The contact stated while driving approximately 40 MPH and attempting to switch lanes, the accelerator pedal was depressed but the vehicle failed to accelerate as needed. The contact received notification of NHTSA Campaign Number: 09V399000 (Vehicle Speed Control). The local dealer was not contacted. The vehicle was taken to three separate independent mechanics to be diagnosed. After each diagnostic test, the contact was informed that the rear differential needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 180,000.
Mileage: 180,000
Extreme rusting of the entire frame and underside steel components. Attachments are rusting to the point of failure and falling off the vehicle.
The contact owns a 2002 Ford Ranger. The contact stated while driving 30 MPH, the air bag warning light was illuminated. Neither the dealer nor the independent mechanic was not made aware of the failure. The vehicle was not diagnosed nor repaired. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA. The failure mileage was approximately 50,000.
Mileage: 50,000
Rear shake bracket rusted off
Rear shake bracket rusted off
TRUCK FAILED NH SAFETY INSPECTION 4/10/2021 DUE TO BADLY RUSTED FRAME.
Mileage: 142,000
2002 FORD RANGER. CONSUMER WRITES IN REGARDS TO FRAME ON RANGER VEHICLE. *LD *JS
WHILE PULLING UP TO A SECURITY GATE WHEN I APPLIED THE BRAKES THE VEHICLE ACCELERATED. AND I RAN INTO THE GATE. I COULD NOT STOP. DON'T KNOW WHY THIS HAPPENED
Mileage: 145,000
RECENTLY MY TRUCK UNINTENTIONALLY ACCELERATED AS I WAS BACKING UP IN DRIVEWAY CAUSING AN ACCIDENT. WHEN I PICKED UP TRUCK AFTER COLLISION REPAIR, IT SUDDENLY ACCELERATED ON HIGHWAY CAUSING IT TO FISH-TAIL OUR OF CONTROL AND NEARLY CAUSING ANOTHER ACCIDENT.
Mileage: 90,934
THE REAR STRAP THAT HOLDS THE FUEL TANK IS HANGING DOWN. ON CLOSER INSPECTION, THE MOUNT THAT IS CONNECTED/PART OF THE FRAME HAS COMPLETELY CORRODED AND IS NOW MISSING. I ONLY NOTICED THE PROBLEM WHEN THE "CHECK FUEL CAP" AND I STARTED TO TRY AND LOCATE THE PROBLEM.
Mileage: 70,200
THE FRAME HAS COMPLETELY RUSTED OUT. THE SPARE TIRE RUSTED OFF WHILE DRIVING. *TR
Mileage: 157,654
WE ARE ORIGINAL OWNERS OF A 2002 FORD RANGER XLT NOW WITH 57,000 HIGHWAY MILES, ALWAYS GARAGED/WASHED/MAINTAINED, LITTLE DRIVING IN WINTER (MOSTLY IN SUMMER), ALWAYS FORD MAINTAINED/SERVICED AT SAME DEALERSHIP, BODY/ENGINE/TRANSMISSION IN GREAT SHAPE, WILL LIKELY FAIL INSPECTION THIS SPING BECAUSE FRAME AND FRAME COMPONENTS ARE SEVERELY RUSTED OUT. - SEVERE RUST ON THE ENTIRE FRAME INCLUDING BOTH CROSS MEMBERS (ENGINE AND TRANSMISSION), ARM BOLT POINTS AND CONTROL ARMS. - FRAME ALSO HAS SEVERE RUST DOWN BOTH SIDES TO REAR BUMPER, REAR AXLE AND DIFFERENTAL, LEAF SPRINGS AND ALL MOUNTS. - THE PASSENGER SIDE STEARING KNUCKLE IS DELAMINATING. - ALL BRAKE LINES HAVE FAILED WHILE DRIVING: FIRST THE REAR BRAKES INCLUDING ALL AXLE COUPLINGS AND DRUM COUPLINGS; SECOND THE FRONT BRAKE LINES FAILED AT THE DISK BRAKES AND RUBBER COUPLINGS. ALL BRAKE TUBES HAD TO BE REPLACED FROM THE MASTER CYLINDER TO THE WHEELS. - SERVICE MANAGER IS WORRIED ABOUT FRONT CROSS MEMBER FAILING UNDER THE ENGIN
Mileage: 57,000
WE ARE ORIGINAL OWNERS OF A 2002 FORD RANGER XLT NOW WITH 57,000 HIGHWAY MILES, ALWAYS GARAGED/WASHED/MAINTAINED, LITTLE DRIVING IN WINTER (MOSTLY IN SUMMER), ALWAYS FORD MAINTAINED/SERVICED AT SAME DEALERSHIP, BODY/ENGINE/TRANSMISSION IN GREAT SHAPE, WILL LIKELY FAIL INSPECTION THIS SPING BECAUSE FRAME AND FRAME COMPONENTS ARE SEVERELY RUSTED OUT. - SEVERE RUST ON THE ENTIRE FRAME INCLUDING BOTH CROSS MEMBERS (ENGINE AND TRANSMISSION), ARM BOLT POINTS AND CONTROL ARMS. - FRAME ALSO HAS SEVERE RUST DOWN BOTH SIDES TO REAR BUMPER, REAR AXLE AND DIFFERENTAL, LEAF SPRINGS AND ALL MOUNTS. - THE PASSENGER SIDE STEARING KNUCKLE IS DELAMINATING. - ALL BRAKE LINES HAVE FAILED WHILE DRIVING: FIRST THE REAR BRAKES INCLUDING ALL AXLE COUPLINGS AND DRUM COUPLINGS; SECOND THE FRONT BRAKE LINES FAILED AT THE DISK BRAKES AND RUBBER COUPLINGS. ALL BRAKE TUBES HAD TO BE REPLACED FROM THE MASTER CYLINDER TO THE WHEELS. - SERVICE MANAGER IS WORRIED ABOUT FRONT CROSS MEMBER FAILING UNDER THE ENGIN
Mileage: 57,000
WE ARE ORIGINAL OWNERS OF A 2002 FORD RANGER XLT NOW WITH 57,000 HIGHWAY MILES, ALWAYS GARAGED/WASHED/MAINTAINED, LITTLE DRIVING IN WINTER (MOSTLY IN SUMMER), ALWAYS FORD MAINTAINED/SERVICED AT SAME DEALERSHIP, BODY/ENGINE/TRANSMISSION IN GREAT SHAPE, WILL LIKELY FAIL INSPECTION THIS SPING BECAUSE FRAME AND FRAME COMPONENTS ARE SEVERELY RUSTED OUT. - SEVERE RUST ON THE ENTIRE FRAME INCLUDING BOTH CROSS MEMBERS (ENGINE AND TRANSMISSION), ARM BOLT POINTS AND CONTROL ARMS. - FRAME ALSO HAS SEVERE RUST DOWN BOTH SIDES TO REAR BUMPER, REAR AXLE AND DIFFERENTAL, LEAF SPRINGS AND ALL MOUNTS. - THE PASSENGER SIDE STEARING KNUCKLE IS DELAMINATING. - ALL BRAKE LINES HAVE FAILED WHILE DRIVING: FIRST THE REAR BRAKES INCLUDING ALL AXLE COUPLINGS AND DRUM COUPLINGS; SECOND THE FRONT BRAKE LINES FAILED AT THE DISK BRAKES AND RUBBER COUPLINGS. ALL BRAKE TUBES HAD TO BE REPLACED FROM THE MASTER CYLINDER TO THE WHEELS. - SERVICE MANAGER IS WORRIED ABOUT FRONT CROSS MEMBER FAILING UNDER THE ENGIN
Mileage: 57,000
HARD FRONT END COLLISION WITH TELEPHONE POLE. ICE ON ROAD. TOTAL DAMAGE, VEHICLE STATUS IS SCRAP. DRIVER INJURY. HEAD AND JAW. AIR BAG DID NOT DEPLOY. THIS IS SECOND FRONT COLLISION. FIRST COLLISION, VEHICLE WAS REPAIRED. STRUCK BY WRONG WAY DRIVER. $3400 DAMAGE. AIR BAG DID NOT DEPLOY. REPAIRS AT FORD DEALER, ST. LOUIS , MO.
Mileage: 182,000
REAR TIRE FELL OUT ONTO ROAD, ROTTED CARRIER , FRAME ROTTED AT AXLE, CRACKED IN HALF WHILE DRIVING ON HIGHWAY, REAR END SHIFTED, CAN KNOW LONGER DRIVE VEHICLE SAFELY, HAD TO BUY NEW TRUCK DAYS LATER! BODY IN GOOD SHAPE, FRAME TOTALLY ROTTED! SO MANY OTHER COMPLAINTS ABOUT SAME THING ON GOOGLE SEARCH. TOYOTA TOYOTA HAD SAME THING, WE CALLED ALL THEIR TRUCKS AND REPLACED ALL TRUCK F WE CALLED ALL THEIR TRUCKS AND REPLACED ALL TRUCK FRAMES FRAMES, STILL TO THIS DAY FORD HAS NOT RECOGNIZED A MAJOR PROBLEM WITH THEIR FRAMES!!! THESE VEHICLES ARE A MAJOR SAFETY HAZARD ON THE ROAD AND A RECALL NEEDS TO HAPPEN !!
Mileage: 115,000
REAR TIRE FELL OUT ONTO ROAD, ROTTED CARRIER , FRAME ROTTED AT AXLE, CRACKED IN HALF WHILE DRIVING ON HIGHWAY, REAR END SHIFTED, CAN KNOW LONGER DRIVE VEHICLE SAFELY, HAD TO BUY NEW TRUCK DAYS LATER! BODY IN GOOD SHAPE, FRAME TOTALLY ROTTED! SO MANY OTHER COMPLAINTS ABOUT SAME THING ON GOOGLE SEARCH. TOYOTA TOYOTA HAD SAME THING, WE CALLED ALL THEIR TRUCKS AND REPLACED ALL TRUCK F WE CALLED ALL THEIR TRUCKS AND REPLACED ALL TRUCK FRAMES FRAMES, STILL TO THIS DAY FORD HAS NOT RECOGNIZED A MAJOR PROBLEM WITH THEIR FRAMES!!! THESE VEHICLES ARE A MAJOR SAFETY HAZARD ON THE ROAD AND A RECALL NEEDS TO HAPPEN !!
Mileage: 115,000
TRANSMISSION STUCK IN 4X4 LOW
Mileage: 100,000
TRANSMISSION STUCK IN 4X4 LOW
Mileage: 100,000
Unintended Transmission Downshift and Rear Wheel Lock-up
Timing Belt Failure
Underbody shields detachment
B-Pillar Trim Detachment
Unintended Transmission Downshift and Rear Wheel Lock-up
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.