FORD FUSION · model year

2006 FORD FUSION

919 NHTSA complaints, 57 crash reports, and 5 active recalls for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2006FORDFUSION carries 919 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 57 crashes, 4 fires, 47 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2006 FUSION is air bags with 313 filings, followed by power train (94) and electrical system (62). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 5 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle — the full NHTSA campaign numbers are listed below.

NHTSA currently has 3 investigation files overlapping the 2006 FUSION. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

919
Complaints
57
Crashes
4
Fires
47
Injuries
0
Deaths

Total Complaints

919 filings

Crashes Reported

57 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

Above median complaint volume — review patterns below.

Complaints by Component

ComponentCount
AIR BAGS313
POWER TRAIN94
ELECTRICAL SYSTEM62
POWER TRAIN:AUTOMATIC TRANSMISSION52
ENGINE47
LATCHES/LOCKS/LINKAGES31
VEHICLE SPEED CONTROL28
SERVICE BRAKES27
UNKNOWN OR OTHER25
STRUCTURE:BODY:DOOR25
STRUCTURE:BODY25
EXTERIOR LIGHTING18
STRUCTURE14
FUEL/PROPULSION SYSTEM12
STEERING11

Recalls (5)

16V38400031/05/2016

AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever register

14E02800029/05/2014

EQUIPMENT

Ford Motor Company (Ford) is recalling certain all weather driver side accessory floor mats sold for use in model year 2006-2011 Ford Fusion and Mercury Milan, 2006 Lincoln Zephyr, and 2007-2011 Lincoln MKZ vehicles manufactured November 9, 2007, through October 31, 2010. The affected floor mats ma

19V90400018/12/2019

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not

21V15800010/03/2021

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to

17V02400010/01/2017

AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Marian

Recent Complaints

20250609CrashSUSPENSION

Tuve un Choque mi carro no freno y Choque a un carro que iba a dar vuelta a la izquierda, frene y mi carro no lo hizo , el impacto fue el que freno , mi carro se dano todo el frente , el punto es que yo lleve mi carro a remplazar las bolsas de aire al dealer , hace como 7 messes que porque estaban defectuosas ,, a mi carro no le hicieron ningun cambio de bolsas de aire solo las desconectaron , y al dia siguiente me prende en el tablero el foco De la bolsa de aire .no debieron desconectar eso no fue lo que me dijeron a mi

20250609CrashSERVICE BRAKES

Tuve un Choque mi carro no freno y Choque a un carro que iba a dar vuelta a la izquierda, frene y mi carro no lo hizo , el impacto fue el que freno , mi carro se dano todo el frente , el punto es que yo lleve mi carro a remplazar las bolsas de aire al dealer , hace como 7 messes que porque estaban defectuosas ,, a mi carro no le hicieron ningun cambio de bolsas de aire solo las desconectaron , y al dia siguiente me prende en el tablero el foco De la bolsa de aire .no debieron desconectar eso no fue lo que me dijeron a mi

20250609CrashWHEELS

Tuve un Choque mi carro no freno y Choque a un carro que iba a dar vuelta a la izquierda, frene y mi carro no lo hizo , el impacto fue el que freno , mi carro se dano todo el frente , el punto es que yo lleve mi carro a remplazar las bolsas de aire al dealer , hace como 7 messes que porque estaban defectuosas ,, a mi carro no le hicieron ningun cambio de bolsas de aire solo las desconectaron , y al dia siguiente me prende en el tablero el foco De la bolsa de aire .no debieron desconectar eso no fue lo que me dijeron a mi

20230913SERVICE BRAKES, HYDRAULIC

The contact owns a 2006 Ford Fusion. The contact stated that while driving at an undisclosed speed, the brake had to be depressed to the floorboard to stop the vehicle. The vehicle was taken to an independent mechanic. The brake pads and rotors were replaced, but the failure recurred. The vehicle was not repaired. The manufacturer was made aware of the failure. The contact was advised to contact the NHTSA Hotline for assistance. The failure mileage was approximately 65,000.

Mileage: 65,000

20230613ENGINE

The contact owns a 2006 Ford Fusion. The contact became aware of an oil leak on the ground underneath the vehicle. The vehicle was taken to an independent mechanic who stated that oil was leaking from the engine. The mechanic was unsure where the leak originated. The vehicle was not repaired. The manufacturer was contacted but provided no assistance. The approximate failure mileage was 108,000.

Mileage: 108,000

20230605ENGINE

The contact owns a 2006 Ford Fusion. The contact stated that while driving at various speeds, there was an abnormal creaking sound coming from the front end of the vehicle. There was no warning light illuminated. The contact stated that the vehicle was repaired on several occasions due to the failure. The contact stated that each summer after the vehicle was repaired, the failure returned. The manufacturer was notified of the failure but provided no assistance. The vehicle was not repaired. The failure mileage was unknown.

20230602CrashAIR BAGS

The contact's daughter owned a 2006 Ford Fusion. The contact stated that while her daughter was driving at an undisclosed speed, she noticed that the steering wheel was locked, making it difficult to control the vehicle. As a result of losing control of the vehicle, the contact's daughter was struck on the driver's side by another vehicle, after which the driver's side air bags failed to deploy. The passenger-side air bags did deploy. The vehicle was towed to a tow yard, where it remained. No warning lights were illuminated on the instrument panel. A police report was filed. The contact's daughter was taken to the Emergency Room and treated for injuries to her head, left shoulder, and left leg. The other driver was also transported to the Emergency Room and treated for undisclosed injuries. The manufacturer was notified and referred the contact to the NHTSA Hotline. The failure mileage was not available.

20230602CrashEQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:STEERING

The contact's daughter owned a 2006 Ford Fusion. The contact stated that while her daughter was driving at an undisclosed speed, she noticed that the steering wheel was locked, making it difficult to control the vehicle. As a result of losing control of the vehicle, the contact's daughter was struck on the driver's side by another vehicle, after which the driver's side air bags failed to deploy. The passenger-side air bags did deploy. The vehicle was towed to a tow yard, where it remained. No warning lights were illuminated on the instrument panel. A police report was filed. The contact's daughter was taken to the Emergency Room and treated for injuries to her head, left shoulder, and left leg. The other driver was also transported to the Emergency Room and treated for undisclosed injuries. The manufacturer was notified and referred the contact to the NHTSA Hotline. The failure mileage was not available.

20221122AIR BAGS

Takata recall. The contact owns a 2006 Ford Fusion. The contact received notification of NHTSA Campaign Number: 21V158000 (Air Bags) however, the part to do the recall repair was not yet available. The local dealer was contacted and informed the contact that the recall repair might be completed in the first quarter of 2023. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

20221105AIR BAGS

Recall received for this vehicle. Dealership not willing to repair.was told by service department head that the part would have to be ordered and they would give me a call once it came in. Been over 3 weeks and no one has called. Service department manager told me he was new and needed more time to see what's going on.

20220426AIR BAGS

Takata recall. The contact owns a 2006 Ford Fusion. The contact received notification of NHTSA Campaign Number: 21V158000 (Air Bags) however, the part to do the recall repair was not yet available. The local dealer was contacted and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

20220320ENGINE

The serpentine belt keeps coming off or breaking. The idler pulley bolt keeps breaking off into the engine.

20220315CrashAIR BAGS

The contact owned a 2006 Ford Fusion. The contact's husband was driving in poor weather conditions speed unknown, hit ice and the vehicle skidded into a streetlight pole on the passenger side door. The vehicle caromed across the road and hit the opposite curb and rolled onto the roof. The contact stated she was not aware of any warning lights being illuminated. The contact said that the driver’s side airbags did not deploy, and the passenger side airbags deployed but did not inflate. The police wrote out a traffic report and the driver were transported by ambulance to a hospital with injuries to his back, neck and head requiring emergency surgery. The passenger was being taken by the contact to a hospital today sustaining head pain and wrist pain. The vehicle was towed to an impound lot. The vehicle had not been diagnosed. The vehicle will not be repaired. The contact stated that she had received a recall letter for the air bags and that the vehicle had been taken to a local dealer.

Mileage: 254,447

20211118EXTERIOR LIGHTING

My front right turn signal suddenly stopped working. It lights up but won't flash. Due to this problem I have had numerous near crashes because other cars cannot tell that I am signaling to turn or change lanes. It was only because I double check where surrounding cars are that I have been able to avoid a crash. I have taken it to the dealers service center but they were not able to fix it in the three and a half days they had it. I finally had to go get it because I needed a vehicle to go to work and could not wait any longer. There were no signs that there was a problem until I noticed it wasn't flashing. The inside display and sound of the turn signal are all normal and I am unsure of when the problem first happened because the inside display has no abnormalities.

20210913ELECTRICAL SYSTEM

Faulty evap temperature sensor on my 06 Ford Fusion I purchased a couple of months ago. It is a huge safety issue, the vehicle thinks it’s running ICE COLD when it’s over 100 degrees outside. It emits hot or fluctuating air at random and it’s giving wrong readings which can cause the car to overheat or not sense when it is overheating. I do not know if the needle is correct and if it’s about to smoke or not.

20210821SERVICE BRAKES

I've been hearing air in my brakes for two days and my brakes were not working as good as before. I haven't lost any brake fluid. As I was driving down the road and while braking to stop my brake pedal hit the bottom of my foot really hard and brakes went completely out and all I could hear was air and the brakes became almost impossible to press at all anymore.

20210618SERVICE BRAKES

Safety Recall Notice 19S54/NHTSA Recall 19V-904 Received recall notice April 2021 that the parts HCU (hydraulic control unit) for the antilock brake system is faulty. Brought to the dealer on April 21, 2021, Sayville Ford, Sayville NY and they told me to pick up the vehicle, had the same soft pedal. Drove it home and 2 weeks later hit an uneven surface and pedal went to the floor, had to pump numerous times to stop, almost hit a parked car. This had happened 2 times before I received the recall notice and both times ended up in the intersection. Brought it back to Sayville Ford they had it for 2 weeks and called me to tell me that Ford Motors Denied the claim and will not fix the problem. I bought this vehicle new in 2006 for my wife and I will not let her drive it. It is very dangerous to be driven on the road at this point. The vehicle has only 32,000 miles I spoke to Ford Motor Corp and they will not honor this Recall 19S54. Please help, I do not know where to go from here. My name

20210607EXTERIOR LIGHTING

The headlights are so foggy that night driving is dangerous. I applied a liquid to the exterior of both lights and that improved visibility for about a year. I believe this is caused by a reaction to the plastic used on the lenses. The vehicle is available for inspection however I have not taken it to a dealership for this problem. I have noticed this headlight problem on other vehicles.

20210601SERVICE BRAKES, HYDRAULIC

The contact owns a 2006 Ford Fusion. The contact stated that the brake pedal would depress to the floorboard without warning. The contact had the brake master cylinder replaced by an independent mechanic however, the failure persisted. The contact stated that the air bag warning light illuminated on the instrument panel. The contact received notifications for NHTSA campaign numbers: 19V904000 (Service Brakes, Hydraulic) and 21V158000 (Air Bags) however, the parts to do the recall repairs were not yet available. The dealer was contacted and confirmed that the parts were not yet available. The contact then called Century Ford of Mt. Airy (302 Century Dr, Mt Airy, MD 21771) where she was informed that part could be ordered. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was unknown. Vin tool confirms parts not available.

20210601AIR BAGS

The contact owns a 2006 Ford Fusion. The contact stated that the brake pedal would depress to the floorboard without warning. The contact had the brake master cylinder replaced by an independent mechanic however, the failure persisted. The contact stated that the air bag warning light illuminated on the instrument panel. The contact received notifications for NHTSA campaign numbers: 19V904000 (Service Brakes, Hydraulic) and 21V158000 (Air Bags) however, the parts to do the recall repairs were not yet available. The dealer was contacted and confirmed that the parts were not yet available. The contact then called Century Ford of Mt. Airy (302 Century Dr, Mt Airy, MD 21771) where she was informed that part could be ordered. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was unknown. Vin tool confirms parts not available.

Compare 2006FORDFUSION to Similar Vehicles

NHTSA Investigations

Frequently Asked Questions

How many complaints does the 2006 FORD FUSION have?
The 2006 FORD FUSION has 919 NHTSA complaints, 57 crashes, 4 fires, 47 injuries, and 0 deaths reported.
Are there any recalls for the 2006 FORD FUSION?
Yes, the 2006 FORD FUSION has 5 recall(s). The most common affected component is AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2006 FORD FUSION?
The most-complained component for the 2006 FORD FUSION is AIR BAGS with 313 complaints. Other frequently reported areas include POWER TRAIN and ELECTRICAL SYSTEM.
Is the 2006 FORD FUSION safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.