Total Complaints
22 filings
FORD FORD TRUCK · model year
22 NHTSA complaints, 2 crash reports for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 1996FORDFORD TRUCK carries 22 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 2 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1996 FORD TRUCK is power train:automatic transmission with 3 filings, followed by tires:tread/belt (3) and tires (3). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 1 investigation file overlapping the 1996 FORD TRUCK. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
22 filings
Crashes Reported
2 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| POWER TRAIN:AUTOMATIC TRANSMISSION | 3 |
| TIRES:TREAD/BELT | 3 |
| TIRES | 3 |
| ENGINE AND ENGINE COOLING:ENGINE | 2 |
| EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC. | 1 |
| ENGINE AND ENGINE COOLING:COOLING SYSTEM | 1 |
| SERVICE BRAKES, AIR:ANTILOCK | 1 |
| SEAT BELTS:FRONT:ANCHORAGE | 1 |
| STRUCTURE:FRAME AND MEMBERS | 1 |
| ENGINE AND ENGINE COOLING:ENGINE:GASOLINE | 1 |
| ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES | 1 |
| FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY | 1 |
| ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD | 1 |
| VEHICLE SPEED CONTROL | 1 |
| FUEL SYSTEM, DIESEL | 1 |
CORROSION IN FORD LCF COMMERCIAL TRUCK FUEL TANKS, TRUCK RUNNING AT 5 MILES PER HOUR AND CONTINUOUS STALLING OF VEHICLE. *TR
Mileage: 151,000
RECEIVED A NOTICE, SEPTEMBER 2005, FROM FORD MOTOR COMPANY, THAT A DEFECTIVE SWITCH IN THE SPEED CONTROL SYSTEM EXIST ON CERTAIN MODEL VEHICLES, INCLUDING MINE. THE SWITCH CAN CAUSE A FIRE UNDER THE HOOD WITH THE ENGINE RUNNING OR OFF. SWITCHES WILL BE AVAILABLE IN NOVEMBER 2005. AS OF THIS DATE NO AVAILABLE SWITCHES AT ANY DEALER I'VE CALLED. THEY KEEP SAYING NEXT MONTH. CALLED FORD MOTOR CO. AND THEY ARE SAYING THE NEW SWITCHES WILL BE AVAILABLE IN JUNE 2008. *TR
Mileage: 52,000
RECEIVED A NOTICE, SEPTEMBER 2005, FROM FORD MOTOR COMPANY, THAT A DEFECTIVE SWITCH IN THE SPEED CONTROL SYSTEM EXIST ON CERTAIN MODEL VEHICLES, INCLUDING MINE. THE SWITCH CAN CAUSE A FIRE UNDER THE HOOD WITH THE ENGINE RUNNING OR OFF. SWITCHES WILL BE AVAILABLE IN NOVEMBER 2005. AS OF THIS DATE NO AVAILABLE SWITCHES AT ANY DEALER I'VE CALLED. THEY KEEP SAYING NEXT MONTH. CALLED FORD MOTOR CO. AND THEY ARE SAYING THE NEW SWITCHES WILL BE AVAILABLE IN JUNE 2008. *TR
Mileage: 52,000
TRUCK DAMANGE DUE TO TIRE BLOW-OUT
Mileage: 70
THE HEAD GASKET OF MY 1996 FORD WINDSTAR VAN FAILED AT 79,900 MILES. THIS FAILURE IN 1995 FORD WINDSTAR VANS RESULTED IN A RECALL WHERE FORD MOTORS REPLACED THE ENGINES OF THOSE VEHICLES. I AM TOLD BY MY FORD PLATINUM MECHANIC THAT THE 1995 AND 1996 WINDSTAR ENGINES ARE THE SAME AND THAT THE GASKETS WERE SUPPLIED BY THE SAME SUPPLIER. MY VAN WAS MANUFACTURED IN OCTOBER, 1995. THIS FAILURE OCCURS IN OTHER FORD MOTORS 3.8 ENGINES, SPECIFICALLY THE CROWN VICTORIA, AND LINCOLN TOWNCAR. *AK
Mileage: 79,900
WHILE DRIVING AT 45 MPH RIGHT REAR TIRE BLEW OUT DUE TO A SPLIT IN THE SIDEWALL, CAUSING DRIVER TO PULL OVER, OFF THE ROAD.*AK
TRUCK WAS PURCHASED USED WITH 20,907 MILES. TRANSMISSION WAS REPLACED AT 10,000 MILES. THE TRANSMISSION WENT OUT AGAIN AT 21, 828 ABOUT 11,000 MILES LATER.
TREAD SEPARATED WHILE DRIVING MAKING IT DIFFICULT TO DRIVE, DEALERS REFUSED TO REPLACE TIRE BECAUSE IT WAS NOT ON RECALL(FIRESTONE FR 480 P235R75/15).*ET
TREAD SEPARATED WHILE DRIVING MAKING IT DIFFICULT TO DRIVE, DEALERS REFUSED TO REPLACE TIRE BECAUSE IT WAS NOT ON RECALL(FIRESTONE FR 480 P235R75/15).*ET
THIS IS THE LETTER I E-MAILED TO FIRESTONE_CONSUMERS_AFFAIRS, FRIDAY, SEPTEMBER 22, 2000. I HAVE HAD THREE OF MY SIX FIRESTONE TIRES FAIL WITH TREAD SEPARATION. THESE TIRES ARE NOT LISTED ON THE RECALL LIST. I DRIVE A 1996 27' GULFSTREAM CONQUEST 102 MOTOR HOME. I AM A BACHELOR: CONSEQUENTLY, I TRAVEL ALONE AND CARRY A RELATIVELY SMALL LOAD. ALL THREE FAILURES HAVE OCCURRED WHILE DRIVING 55 MPH ON ASPHALT ROADS. THE TEMPERATURE WAS ABOUT 92 TO 95 DEGREES AND THE ROADS WERE SMOOTH, WITHOUT POTHOLES. MY INSTRUCTIONS ON THE DOORFRAME INDICATE MY REAR DUALS SHOULD BE INFLATED TO 80 PSI, THE FRONT TO 60 PSI. I PUT 80 PSI IN THE FRONT ALSO. THE FIRST FIRESTONE LT225/R75-16 M&S STEELTEX RADIAL R4S SEPARATED IN MOVILE, ALABAMA WITH ABOUT 8,000 MILES ON THE MOTOR HOME. THESE ARE ALL ORIGINAL EQUIPMENT TIRES. I CAN'T FIND MY RECEIPT FOR THIS ONE AND THE ONLY INDICATION IS THAT I NOW HAVE A HERCULES TIRE WHERE I DID HAVE A FIRESTONE. THE SECOND FIRESTONE LT225/R75-16 M&S STEELTEX RADIAL R4S SEP
RIGHT REAR TREAD SEPARATED FROM TIRE DAMAGING RIGHT LOWER QUARTER PANEL AND TAIL PIPE. NLM (FIRESTONE 2857516)
DEVELOPED LEAKS IN GAS TANK UNDER FRONT RESTRAINING STRAP .WAS REPAIRED AND ANOTHER LEAK DEVELOPED UNDER FRONT STRAP IN SAME AREA.COULD HAVE BEEN A VERY HAZERDOUS SITUATION.SEEMS THAT THERE IS A DEFECT IN THE TANK,SIMILAR TO THE 1995 FORD WINDSTAR RECALL
WHEN DRIVNG THOUGH A PUDDLE @ SLOW SPEEDS, BATTERY LIGHT BLINKED AND ENGINE SHUT OFF. BROUGHT CAR INTO SHOP, WAS TOLD LOOSE BATTERY CONNECTION. I READ ON YOUR WEB SITE THAT OTHER PEOPLE HAVE THE SAME PROBLEM.
WHEN DRIVNG THOUGH A PUDDLE @ SLOW SPEEDS, BATTERY LIGHT BLINKED AND ENGINE SHUT OFF. BROUGHT CAR INTO SHOP, WAS TOLD LOOSE BATTERY CONNECTION. I READ ON YOUR WEB SITE THAT OTHER PEOPLE HAVE THE SAME PROBLEM.
THIS TRUCK IS EQUIPPED WITH E4 OD AUTOMATIC TRANSMISSION, WHILE STILL UNDER ORIGINAL WARRENTEE I COMPLAINED OF JERKY AND ROUGH SHIFTING AND WAS TOLD BY THE SERVICE MANAGER AT THE DEALER, THAT THIS WAS NORMAL, TO PROTECT MYSELF AT 32,000 MILES I HAD THE TRANSISSIOM SERVICED AND CHECKED AGAIN FOR DEFECTS, AND WAS TOLD EVERYTHING WAS A-OKAY. THE ROUGH AND JERKY SHIFTING STILL OCCURRED. AT 67,000 MILES THE E4 OD TRANSMISSION FAILED. A REPUTABLE TRANSMISSION AUTHORITY WAS CONTACTED, THE PROBLEM AND THIS IS KNOWN BY FORD MOTOR COMPANY, IS THE TRANSMISSION IN THE E4 OD WHICH WAS STANDARD AT THE TIME FOR THIS MODEL, WAS NOT STURDY ENOUGH TO GET THE PREPORTED 100,000 MILES THAT THE DEALERS BRAG ABOUT. THE TORQUE CONVERTER IS TOO LIGHT WEIGHT FOR THE 7.3 LTR ENGINE AND WAS COMPLETELY DIS INTERGRATED, BY THE POWER OF THE ENGINE. THIS HAD BEEN ON GOING EVEN TO THE ORIGINAL WARRANTY. FORD IS AWARE OF THE PROBLEM AS THIS E4 OD TRANSMISSION HAS HAD NUMEROUS RECALLS AND SEVICE BULLETINS SINCE I
THIS TRUCK IS EQUIPPED WITH E4 OD AUTOMATIC TRANSMISSION, WHILE STILL UNDER ORIGINAL WARRENTEE I COMPLAINED OF JERKY AND ROUGH SHIFTING AND WAS TOLD BY THE SERVICE MANAGER AT THE DEALER, THAT THIS WAS NORMAL, TO PROTECT MYSELF AT 32,000 MILES I HAD THE TRANSISSIOM SERVICED AND CHECKED AGAIN FOR DEFECTS, AND WAS TOLD EVERYTHING WAS A-OKAY. THE ROUGH AND JERKY SHIFTING STILL OCCURRED. AT 67,000 MILES THE E4 OD TRANSMISSION FAILED. A REPUTABLE TRANSMISSION AUTHORITY WAS CONTACTED, THE PROBLEM AND THIS IS KNOWN BY FORD MOTOR COMPANY, IS THE TRANSMISSION IN THE E4 OD WHICH WAS STANDARD AT THE TIME FOR THIS MODEL, WAS NOT STURDY ENOUGH TO GET THE PREPORTED 100,000 MILES THAT THE DEALERS BRAG ABOUT. THE TORQUE CONVERTER IS TOO LIGHT WEIGHT FOR THE 7.3 LTR ENGINE AND WAS COMPLETELY DIS INTERGRATED, BY THE POWER OF THE ENGINE. THIS HAD BEEN ON GOING EVEN TO THE ORIGINAL WARRANTY. FORD IS AWARE OF THE PROBLEM AS THIS E4 OD TRANSMISSION HAS HAD NUMEROUS RECALLS AND SEVICE BULLETINS SINCE I
RIVETS AND BOLTS NEEDED REPLACEMENT IN THE CHASSIS, HOWEVER DEALERSHIP WELDED FRAME INSTEAD.
OIL PAN RUSTED OUT CAUSING LEAKAGE.
SHOULDER BELTS MOUNTED TO WALL, CAUSING BELTS TO CROSS OVER THE AISLE OF VAN, BLOCKING AISLE.
WHEN PULLING TRAILERS THE ABS, ON THESE VEHICLES, IS ACTIVE AND IT TAKES APPROXIMATELY 40% MORE BRAKING ROOM TO STOP. THIS HAS BEEN OBSERVED ON THE FORD AND DODGE ONE TON PICK-UP TRUCKS.
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.