Total Complaints
23 filings
FORD F SUPER DUTY · model year
2004 FORD F SUPER DUTY
23 NHTSA complaints for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2004FORDF SUPER DUTY carries 23 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2004 F SUPER DUTY is electrical system with 4 filings, followed by engine (4) and service brakes (3). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 177 investigation files overlapping the 2004 F SUPER DUTY, and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
23
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
Crashes Reported
0 reports
Source
NHTSA ODI
Federal complaints database
Complaints vs. fleet median (215)
At or below the fleet median complaint volume.
Complaints by Component
| Component | Count |
|---|---|
| ELECTRICAL SYSTEM | 4 |
| ENGINE | 4 |
| SERVICE BRAKES | 3 |
| UNKNOWN OR OTHER | 2 |
| FUEL SYSTEM, DIESEL | 2 |
| TIRES | 1 |
| ENGINE AND ENGINE COOLING | 1 |
| VEHICLE SPEED CONTROL | 1 |
| EXTERIOR LIGHTING | 1 |
| STEERING | 1 |
| SUSPENSION | 1 |
| ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE) | 1 |
| POWER TRAIN | 1 |
Recent Complaints
20150930SERVICE BRAKES
DRIVING AT APPROX. 30MPH. APPLIED BRAKES. VERY LITTLE PRESSURE AS PEDAL WENT TO THE FLOOR. BOTH FRONT BRAKE LINES FROM ABS PUMP TO LF & RF BRAKE HOSES WERE ROTTED, AS WAS 3RD LINE FROM ABS PUMP TO REAR UNION. ALL 3 REQUIRED REPLACEMENT.
Mileage: 91,103
20150923ENGINE
ENGINE 6.0L, CHECK ENGINE LIGHT ON, CODE P0299, 'UNDERBOOST", CAR OWNED SINCE NEW, ODOMETER NOW HAS 12,100 MLESI FORD DEALERSHIP REPORTING THAT ENGINE TURBO-COMPRESSOR MAY NEED REPLACEMENT
Mileage: 12,100
20150709ELECTRICAL SYSTEM
AS I'M DRIVING, THE HORN WILL SOMETIMES JUST START BLOWING BY ITSELF FOR NO REASON. THIS IS AN EXTREMELY UNSAFE AS WHEN I'M DRIVING AND THIS HAPPENS, IT'S WILL SCARE ME COMPLETELY AND USUALLY THOSE AROUND ME. I HAVE TO QUICKLY PULL OVER AND BANG ON THE HORN TO GET IT TO QUIT BLOWING. IT SEEMS TO BE IN THE AIRBAG AREA. THANK YOU.
Mileage: 114,000
20150603ENGINE
HAD 8 BROKEN EXHAUST BOLTS ON THIS 6.8 V10 ONLY 54687 MILES ON THE TRUCK.
Mileage: 54,687
20150603UNKNOWN OR OTHER
HAD 8 BROKEN EXHAUST BOLTS ON THIS 6.8 V10 ONLY 54687 MILES ON THE TRUCK.
Mileage: 54,687
20150213ELECTRICAL SYSTEM
THE TRUCK STALLED WHEN I WAS GOING 70 MPG ON THE INTERSTATE IN TRAFFIC AND WOULD NOT RESTART UNTIL IT SAT FOR 3 MINUTES. *TR
Mileage: 140,000
20150107ENGINE
ENGINE,6.0 DIESEL WAS LOOSING WATER. TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE HEAD GASKETS WERE BLOWN AND THAT THE HEAD BOLTS WERE SOFT AND HAD STRETCHED. THIS IS A KNOWN FAULT WITH THIS ENGINE ACCORDING TO THE DEALER. IF IT IS A KNOWN FAULT, WHY HASN'T THERE BEEN A RECALL TO FIX THIS. I HAVE NEVER KNOWN AN ENGINE TO HAVE BLOWN HEAD GASKETS AT 104,551 MILES. THERE ARE NUMEROUS SERVICE BULLETINS ON THIS PROBLEM. *TR
Mileage: 104,551
20150107FUEL SYSTEM, DIESEL
ENGINE,6.0 DIESEL WAS LOOSING WATER. TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE HEAD GASKETS WERE BLOWN AND THAT THE HEAD BOLTS WERE SOFT AND HAD STRETCHED. THIS IS A KNOWN FAULT WITH THIS ENGINE ACCORDING TO THE DEALER. IF IT IS A KNOWN FAULT, WHY HASN'T THERE BEEN A RECALL TO FIX THIS. I HAVE NEVER KNOWN AN ENGINE TO HAVE BLOWN HEAD GASKETS AT 104,551 MILES. THERE ARE NUMEROUS SERVICE BULLETINS ON THIS PROBLEM. *TR
Mileage: 104,551
20140707SERVICE BRAKES
BRAKE LINE FAILED CATASTROPHICALLY DUE TO CORROSION RESULTING IN LOSS OF ALL BRAKES AFTER ONLY 9.5 YEARS AND 67000 MILES. *JS
Mileage: 67,000
20140319ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). *TR
Mileage: 40,000
20140319ENGINE
LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). *TR
Mileage: 40,000
20140319POWER TRAIN
LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE). *TR
Mileage: 40,000
20140307STEERING
RIGHT FRONT WHEEL BEARING AND ANTI-LOCK SYSTEM FAILED, CROSSED THE CENTER LINE IN THE TOWN .STEPPING ON THE BRAKES ONLY MADE MATTERS WORSE; BECAUSE NOW IT PULLED HARDER TO THE LEFT. CRAIN FORD AFTER REPLACE EVERY PART ON THE RIGHT SIDE. SHORTLY AFTER THAT IT AGAIN THE TRUCK PULLED TO LEFT AND THE BRAKES HAD TO BE REPLACE BECAUSE OF A BENT CALIPER. THERE WAS STEERING JOINT REPLACED,U JOINT, AND WHEEL BEARING THEN AFTER BRAKE PADS AND A CALIPER ON THE RIGHT SIDE. *TR
Mileage: 49,012
20140307SERVICE BRAKES
RIGHT FRONT WHEEL BEARING AND ANTI-LOCK SYSTEM FAILED, CROSSED THE CENTER LINE IN THE TOWN .STEPPING ON THE BRAKES ONLY MADE MATTERS WORSE; BECAUSE NOW IT PULLED HARDER TO THE LEFT. CRAIN FORD AFTER REPLACE EVERY PART ON THE RIGHT SIDE. SHORTLY AFTER THAT IT AGAIN THE TRUCK PULLED TO LEFT AND THE BRAKES HAD TO BE REPLACE BECAUSE OF A BENT CALIPER. THERE WAS STEERING JOINT REPLACED,U JOINT, AND WHEEL BEARING THEN AFTER BRAKE PADS AND A CALIPER ON THE RIGHT SIDE. *TR
Mileage: 49,012
20140307SUSPENSION
RIGHT FRONT WHEEL BEARING AND ANTI-LOCK SYSTEM FAILED, CROSSED THE CENTER LINE IN THE TOWN .STEPPING ON THE BRAKES ONLY MADE MATTERS WORSE; BECAUSE NOW IT PULLED HARDER TO THE LEFT. CRAIN FORD AFTER REPLACE EVERY PART ON THE RIGHT SIDE. SHORTLY AFTER THAT IT AGAIN THE TRUCK PULLED TO LEFT AND THE BRAKES HAD TO BE REPLACE BECAUSE OF A BENT CALIPER. THERE WAS STEERING JOINT REPLACED,U JOINT, AND WHEEL BEARING THEN AFTER BRAKE PADS AND A CALIPER ON THE RIGHT SIDE. *TR
Mileage: 49,012
20140105ELECTRICAL SYSTEM
DRIVING TRUCK DOWN ROAD I HEAR THE RADIO SHUT OFF, THEN ALL DASH BOARD LIGHTS ARE OFF. LOOK AT THE DASH BOARD GAUGES AND THEY ARE GOING NUTS FUEL , BATTERY , TEMP GAUGES, AND SPEED O WOULD PIN BELOW 0 THE TACH GAUGES WOULD PIN AS HIGH AS IT WOULD GO THEN START MOVING UP AND DOWN FAST. . LAST A FEW MINS THEN GO BACK O NORMAL. I PULLED THE TRUCK IN THE DRIVEWAY IT STARTED ALL OVER AGAIN AND THIS TIME IT WAS DARK OUT AND ALL THE OUT SIDE LIGHT WERE OFF WITH EVERYTHING ABOVE AND THE WINDOWS WOULD NOT GO DOWN OR NOW IF THEY ARE DOWN THE WOULDNT GO UP. *TR
Mileage: 140,000
20140105VEHICLE SPEED CONTROL
DRIVING TRUCK DOWN ROAD I HEAR THE RADIO SHUT OFF, THEN ALL DASH BOARD LIGHTS ARE OFF. LOOK AT THE DASH BOARD GAUGES AND THEY ARE GOING NUTS FUEL , BATTERY , TEMP GAUGES, AND SPEED O WOULD PIN BELOW 0 THE TACH GAUGES WOULD PIN AS HIGH AS IT WOULD GO THEN START MOVING UP AND DOWN FAST. . LAST A FEW MINS THEN GO BACK O NORMAL. I PULLED THE TRUCK IN THE DRIVEWAY IT STARTED ALL OVER AGAIN AND THIS TIME IT WAS DARK OUT AND ALL THE OUT SIDE LIGHT WERE OFF WITH EVERYTHING ABOVE AND THE WINDOWS WOULD NOT GO DOWN OR NOW IF THEY ARE DOWN THE WOULDNT GO UP. *TR
Mileage: 140,000
20140105EXTERIOR LIGHTING
DRIVING TRUCK DOWN ROAD I HEAR THE RADIO SHUT OFF, THEN ALL DASH BOARD LIGHTS ARE OFF. LOOK AT THE DASH BOARD GAUGES AND THEY ARE GOING NUTS FUEL , BATTERY , TEMP GAUGES, AND SPEED O WOULD PIN BELOW 0 THE TACH GAUGES WOULD PIN AS HIGH AS IT WOULD GO THEN START MOVING UP AND DOWN FAST. . LAST A FEW MINS THEN GO BACK O NORMAL. I PULLED THE TRUCK IN THE DRIVEWAY IT STARTED ALL OVER AGAIN AND THIS TIME IT WAS DARK OUT AND ALL THE OUT SIDE LIGHT WERE OFF WITH EVERYTHING ABOVE AND THE WINDOWS WOULD NOT GO DOWN OR NOW IF THEY ARE DOWN THE WOULDNT GO UP. *TR
Mileage: 140,000
20130729ELECTRICAL SYSTEM
WHILE TOWING A 13000 POUND FIFTH WHEEL TRAILER WITH MY TRUCK (2004 F250 6.0L DIESEL ENGINE) THE ENGINE SHUT OFF. I LOST POWER STEERING AND POWER BRAKES AS A RESULT. I WAS ABLE TO SLOW DOWN AND PULL OVER TO SHOULDER LANE. AFTER COLLECTING MY BREATH I TRIED TO RESTART THE VEHICLE. IT STARTED, BUT THE ENGINE LIGHT CAME ON. THE ENGINE RAN VERY ERRATIC,RPM VARIED WHILE SITTING AND AS I ATTEMPTED TO DRIVE IT. I STOPPED AGAIN. STARTED AGAIN AND NURSED IT HOME. CHECKED THE CODE READER WHEN I GOT HOME AND FOUND THE CODE TO BE P2285, INJECTION CONTROL PRESSURE SENSOR LOW VOLTAGE. *TR
Mileage: 34,958
20111108FUEL SYSTEM, DIESEL
EGR COOLER AND OIL COOLER FAILED IN A INTERSECTION. THIS IS A SAFETY DEFECT . LOOKED PROBLEM UP ON INTERNET AND FOUND THOUSANDS OF THE SAME DEFECTS WITH OTHER F-250 DIESEL ENGINES. FORD MUST RECALL BEFORE SOMEONE GETS KILLED. I SPOKE WITH MY DEALERSHIP KEETER FORD SHELBY, NC AND THEY SAID THEY HAVE REPLACE OVER ONE THOUSAND THEM SELVES ON THE F-250 DIESEL ENGINES AND AGREED THAT THIS SHOULD HAVE BEEN A RECALL ON ALL 2004 F-250 DIESELS. *TR
Mileage: 92,000
Compare 2004FORDF SUPER DUTY to Similar Vehicles
NHTSA Investigations 8 Open
EA26001Engineering AnalysisOpen
Unintended Transmission Downshift and Rear Wheel Lock-up
PE25020Preliminary EvaluationOpen
Timing Belt Failure
DP25001Defect PetitionOpen
Underbody shields detachment
PE25007Preliminary EvaluationOpen
B-Pillar Trim Detachment
PE25002Preliminary EvaluationClosed
Unintended Transmission Downshift and Rear Wheel Lock-up
Frequently Asked Questions
How many complaints does the 2004 FORD F SUPER DUTY have?▼
The 2004 FORD F SUPER DUTY has 23 NHTSA complaints, 0 crashes, 0 fires, 0 injuries, and 0 deaths reported.
What are the most common problems with the 2004 FORD F SUPER DUTY?▼
The most-complained component for the 2004 FORD F SUPER DUTY is ELECTRICAL SYSTEM with 4 complaints. Other frequently reported areas include ENGINE and SERVICE BRAKES.
Is the 2004 FORD F SUPER DUTY safe to buy?▼
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?▼
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.
Vehicle Safety Guides
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.