FORD F SERIES (LIGHT) · model year

1991 FORD F SERIES (LIGHT)

12 NHTSA complaints for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1991FORDF SERIES (LIGHT) carries 12 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 2 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 F SERIES (LIGHT) is power train:axle assembly:axle shaft:seal with 2 filings, followed by suspension:front:shock absorber (1) and visibility:windshield (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 177 investigation files overlapping the 1991 F SERIES (LIGHT), and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

12
Complaints
0
Crashes
2
Fires
0
Injuries
0
Deaths

Total Complaints

12 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL2
SUSPENSION:FRONT:SHOCK ABSORBER1
VISIBILITY:WINDSHIELD1
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1
ELECTRICAL SYSTEM:WIRING1
POWER TRAIN:AUTOMATIC TRANSMISSION1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS1
INTERIOR LIGHTING1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN1
TIRES1

Recent Complaints

20160306TIRES

UNIROYAL LIBERTATOR AT LT 2357515 TIRE SPLITING 2 INCHES FROM TOP WITH 17000 MILES UNIROYAL OFOUNDER 80 PERCENT OF REPLACEMENT COST THIS 3 SET I HAVE HAD DO THIS SINCE 2008 SHOULD RECALLED AND FREE

19960923INTERIOR LIGHTING

DOME LIGHT FAILED.

19960923ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

FOUR BOLTS HOLDING FAN ON CAME LOOSE.

19960923POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL

REAR AXLE SEALS LEAK.

19950511SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

BRAKES WEAR OUT PREMATURELY. *SKD

19950413POWER TRAIN:AUTOMATIC TRANSMISSION

TRANSMISSION SHUDDERS WHEN CHANGING GEARS. (F150). *SKD

19950302FireELECTRICAL SYSTEM:WIRING

WIRING HARNESS SHORTED OUT, CAUSING A FIRE. (F250) *AK

19950302POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL

AXLE SEAL FAILURE, CAUSING LOSS OF BRAKING EFFICIENCY DUE TO SATURATION OF BRAKE LININGS. (F350) *AK

19950223FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

FRONT FUEL TANK DEVELOPED LEAK IN THE SEAM. (F150) *AK

19950216FireENGINE AND ENGINE COOLING:ENGINE:GASOLINE

ENGINE FIRE. (F150) *SKD

19950209SUSPENSION:FRONT:SHOCK ABSORBER

FRONT SHOCKS FAILED. (F150) *SKD

19950209VISIBILITY:WINDSHIELD

PITS IN WINDSHIELD.

Compare 1991FORDF SERIES (LIGHT) to Similar Vehicles

NHTSA Investigations 8 Open

View all investigations

Frequently Asked Questions

How many complaints does the 1991 FORD F SERIES (LIGHT) have?
The 1991 FORD F SERIES (LIGHT) has 12 NHTSA complaints, 0 crashes, 2 fires, 0 injuries, and 0 deaths reported.
What are the most common problems with the 1991 FORD F SERIES (LIGHT)?
The most-complained component for the 1991 FORD F SERIES (LIGHT) is POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL with 2 complaints. Other frequently reported areas include SUSPENSION:FRONT:SHOCK ABSORBER and VISIBILITY:WINDSHIELD.
Is the 1991 FORD F SERIES (LIGHT) safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.