FORD F-650 SD · model year

2005 FORD F-650 SD

6 NHTSA complaints, and 2 recall campaigns listed for this cohort. A VIN lookup is required to determine whether a specific vehicle has an unrepaired recall.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2005FORDF-650 SD carries 6 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

The most frequently selected component label in reports for the 2005 F-650 SD is parking brake:driveline:hydraulic with 2 filings, followed by tires (1) and service brakes, hydraulic (1). Complaint categories reflect owner reports and intake categorization; they do not establish a defect pattern or cause. This cohort has 2 NHTSA recall campaigns listed below. Enter a VIN in NHTSA's official recall lookup to determine whether a specific vehicle has an unrepaired recall.

NHTSA currently has 179 investigation files overlapping the 2005 F-650 SD, and 6 remain open. Owners comparing this cohort against neighboring years should read the complaint-by-year trend as report volume, not a causal diagnosis. Use the related-complaint feed and the official recall lookup when researching a specific vehicle.

6
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths

Total Complaints

6 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
PARKING BRAKE:DRIVELINE:HYDRAULIC2
TIRES1
SERVICE BRAKES, HYDRAULIC1
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY1
POWER TRAIN1

Recalls (2)

05V41500019/09/2005

PARKING BRAKE:DRIVELINE:HYDRAULIC

ON CERTAIN MEDIUM DUTY CHASSIS CAB VEHICLES EQUIPPED WITH HYDRAULIC BRAKES, THE DRIVE LINE PARK BRAKE ANCHOR BOLT MAY BE SUSCEPTIBLE TO FATIGUE LOADING. THE BOLT COULD FRACTURE OVER TIME DUE TO INSUFFICIENT CLAMP LOAD AS A RESULT OF IMPROPER ANCHOR BOLT PLATING.

05V20200004/05/2005

WHEELS

ON CERTAIN CAB CHASSIS VEHICLES EQUIPPED WITH ACCURIDE ALUMINUM WHEELS, THE WHEELS WERE NOT PROPERLY PRE-STRESSED. THIS ALLOWS CRACKS TO DEVELOP OVER TIME.

Recent Complaints

20130703POWER TRAIN

TL* THE CONTACT OWNS A 2005 FORD F-650 SD. THE CONTACT STATED THAT THE CLUTCH MASTER CYLINDER FAILED BY NOT DISENGAGING THE CLUTCH IN TIME. THE CONTACT APPLIED THE BRAKES TO STOP THE VEHICLE. THE CONTACT DID NOT TAKE THE VEHICLE TO THE DEALER OR CALL THE MANUFACTURER. THE CONTACT REPLACED THE CLUTCH MASTER CYLINDER AS WELL AS THE CLUTCH. THE REPAIR ONLY REMEDIED THE ISSUE TEMPORARILY. THE FAILURE MILEAGE WAS 103,460.

Mileage: 103,460

20100924FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY

TL* THE CONTACT OWNS A 2005 FORD F-650 SUPER DUTY. THE CONTACT WAS DRIVING APPROXIMATELY 70 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE FUEL TANK WAS REPLACED. THE FAILURE RECURRED APPROXIMATELY FIVE TIMES. AFTER EACH FAILURE, THE VEHICLE WAS TOWED TO AN INDEPENDENT REPAIR FACILITY WHERE THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 60,000 AND THE CURRENT MILEAGE WAS 150,000.

Mileage: 60,000

20080817SERVICE BRAKES, HYDRAULIC

I OWN AN 05 F650 AND A 07 F650 BOTH HAVE FRONT END PROBLEMS AS WELL AS BRAKE PROBLEMS SPOKE WITH FORD THEY WERE NOT WILLING TO WARRANTY A PRODUCT UNDER WARRANTY. *TR

Mileage: 27,000

20071023TIRES

2005 FORD F-650 RIGHT REAR TIRE BLEW OUT. WHEN THE BLOW OUT OCCURRED THE DEBRIS RUPTURED THE AIR BRAKE LINE ON ANOTHER VEHICLE. *KB (OHIO TRAFFIC CRASH REPORT)*JB

20060116PARKING BRAKE:DRIVELINE:HYDRAULIC

I AM WRITING IN REFERENCE TO A RECALL NOTICE I RECEIVED ON OCTOBER 11, 2005 REGARDING A POSSIBLE DRIVELINE PARKING BRAKE ANCHOR BOLT FRACTURE ON MY F-650 FORD TRUCK. I PURCHASED THIS TRUCK FROM HUBCO FORD IN ALLENTOWN PA. IT HAS SINCE COME TO MY ATTENTION THAT HUBCO FORD, WHERE I PURCHASED THIS VEHICLE, HAS CLOSED ITS DOORS AND NO LONGER CAN SERVICE THIS VEHICLE. NOT ONLY WAS I NEVER NOTIFIED OF THE CLOSURE, BUT ALSO, THE CLOSEST SERVICE CENTER THAT CAN HANDLE THIS SIZE TRUCK, IS LOCATED IN ANOTHER STATE. THIS REPAIR MAY ONLY REQUIRE LESS THAN HALF A DAY TO FIX, BUT IT IS GOING TO TAKE AT LEAST THAT LONG OR BETTER GETTING THE TRUCK THERE AND BACK. THIS HAS CREATED A HARDSHIP IN TRYING TO GET THIS VEHICLE REPAIRED. I BELIEVE THAT IT IS FORD''S RESPONSIBILITY TO NOTIFY CUSTOMERS WHEN A DEALERSHIP HAS CLOSED ITS'' DOORS AND THERE IS NO ONE ELSE WITHIN A 100 MILE RANGE THAT NOT ONLY CAN''T REPAIR THIS VEHICLE, BUT THERE ARE NO DEALERSHIP TO HANDLE POSSIBLE FUTURE PURCHASES OF A VEHI

20051104PARKING BRAKE:DRIVELINE:HYDRAULIC

CONSUMER COMPLAINT IN REGARDS TO RECALL FOR PARKING BRAKE, CONSUMER IS UNABLE TO HAVE THIS RECALL DONE DUE TO SERVICE CENTER BEING CLOSED. *TS THE CONSUMER STATED THE NEAREST DEALER IS LOCATED IN ANOTHER STATE, THAT IS ABLE TO HANDLE THE SIZE OF THE TRUCK. THE CONSUMER STATED FORD SHOULD NOTIFY CUSTOMERS WHEN A DEALERSHIP CLOSES ITS DOORS. *JB

Compare 2005FORDF-650 SD to Similar Vehicles

NHTSA Investigations 6 Open

View all investigations

Frequently Asked Questions

How many complaints does the 2005 FORD F-650 SD have?
The 2005 FORD F-650 SD has 6 NHTSA complaints, 0 crashes, 0 fires, 0 injuries, and 0 deaths reported.
Are there any recalls for the 2005 FORD F-650 SD?
Yes, the 2005 FORD F-650 SD has 2 recall(s). The most common affected component is PARKING BRAKE:DRIVELINE:HYDRAULIC. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2005 FORD F-650 SD?
The most-complained component for the 2005 FORD F-650 SD is PARKING BRAKE:DRIVELINE:HYDRAULIC with 2 complaints. Other frequently reported areas include TIRES and SERVICE BRAKES, HYDRAULIC.
Is the 2005 FORD F-650 SD safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data vintage: August 2026. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.

Every figure on PlainCars is rendered directly from NHTSA complaint and safety data, no number is typed in by an editor. This year-specific record is rendered from NHTSA ODI, recall, and NCAP rows for the 2005 FORD F-650 SD; no figure is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of August 2026.