FORD F-550 SD · model year

2008 FORD F-550 SD

31 NHTSA complaints, 2 crash reports, and 4 active recalls for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2008FORDF-550 SD carries 31 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 2 crashes, 0 fires, 1 injury, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2008 F-550 SD is engine with 6 filings, followed by power train (5) and engine and engine cooling:exhaust system (3). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 4 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle, the full NHTSA campaign numbers are listed below.

NHTSA currently has 177 investigation files overlapping the 2008 F-550 SD, and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

31
Complaints
2
Crashes
0
Fires
1
Injuries
0
Deaths

Total Complaints

31 filings

Crashes Reported

2 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ENGINE6
POWER TRAIN5
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM3
FUEL/PROPULSION SYSTEM3
ENGINE AND ENGINE COOLING2
ENGINE AND ENGINE COOLING:ENGINE1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY1
ENGINE AND ENGINE COOLING:COOLING SYSTEM1
FUEL SYSTEM, DIESEL1
VEHICLE SPEED CONTROL1
SERVICE BRAKES, HYDRAULIC1
ENGINE AND ENGINE COOLING:ENGINE:DIESEL1
WHEELS1
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS1
STRUCTURE1

Recalls (4)

08V09600028/02/2008

SEATS

FORD IS RECALLING 87,515 MY 2008 F250, F-350, F-450, AND F-550 VEHICLES FOR FAILING TO COMPLY WITH ALL THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 207, "SEATING SYSTEMS." SOME 40% SPLIT AND CAPTAIN'S CHAIR DRIVER'S SEATS, EQUIPPED WITH LUMBAR SUPPORTS, MAY HAVE IMPROPER WELDS AT

07V14000026/03/2007

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, INSUFFICIENT CLEARANCE OF THE BATTERY POSITIVE (B+) WIRE TO THE RIGHT HAND SPLASH SHIELD BOLT MAY RESULT IN THE BATTERY B+ WIRE CONTACTING THE SPLASH SHIELD BOLT.

07V13900026/03/2007

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, EXCESSIVE TEMPERATURES IN THE DIESEL PARTICULATE FILTER IN THE EXHAUST SYSTEM MAY RESULT FROM EXCESS HYDROCARBONS IN THE EXHAUST.

09V45600019/11/2009

EQUIPMENT:APPLIANCE:AIR CONDITIONER

CUES, INC. IS RECALLING CERTAIN MODEL YEAR 2007-2009 SERVICE VEHICLES BUILT ON VARIOUS CHASSIS EQUIPPED WITH CARRIER AIRV CEILING UNITS, MODEL NOS. 68RV0010BA, 68RV0012CA, AND 68RV0010EA. THE HEATER ELEMENT IN THESE ASSEMBLIES MAY BE DEFECTIVE WHICH COULD CAUSE THE UNIT TO CREATE SMOKE OR SPARKS.

Recent Complaints

20221102FUEL/PROPULSION SYSTEM

Brought the truck in to ford and they told me that paint lining from the tank may of gone into the fuel lines and system so they suggested that we replace the tank and they also replaced 2 injectors and the wiring harness for the injectors and reset the check engine light drove fine till the check engine light come on then its in limp mode and only drives at 40 miles per hour it is unsafe to drive on the highway and I do like this truck

20200918POWER TRAIN

TRANSMISSION DOWN SHIFTS TO LOW GEAR WHILE DRIVING AT HIGH SPEEDS ON THE INTERSTATE.

Mileage: 150,000

20200110ELECTRICAL SYSTEM

TL* THE CONTACT STATED THEIR COMPANY OWNS A 2008 FORD F-550 SD. THE CONTACT STATED THE VEHICLE'S HEATER CHORD HAD FAILED A TOTAL 5 TIMES IN THE PAST 2 YEARS. THE VEHICLE HAD BEEN TAKEN TO THE DEALER (ROESH FORD LOCATED AT 303 W GRAND AVE BENTONVILLE IL 60106 PHONE NUMBER: 630-279-6000) WHO REPLACED THE HEATER CHORD A TOTAL OF THREE TIMES, HOWEVER, THE FAILURE PERSIST. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

Mileage: 150,000

20180307ENGINE

TL* THE CONTACT OWNS A 2008 FORD F-550 SD. WHILE DRIVING 65 MPH, THE CONTACT HEARD AN ABNORMAL NOISE COMING FROM THE ENGINE COMPARTMENT AND THE VEHICLE STALLED. THE CHECK ENGINE AND ENGINE OVERHEATING INDICATORS ILLUMINATED DURING THE FAILURE. THE VEHICLE WAS TOWED TO CHAPMAN FORD OF HORSHAM (1100 EASTON RD, HORSHAM, PA 19044) WHERE IT WAS DIAGNOSED THAT THE ENGINE FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THE VEHICLE WAS OUT OF WARRANTY. THE FAILURE MILEAGE WAS 33,000. THE VIN WAS NOT AVAILABLE.

Mileage: 33,000

20160229ENGINE

TL* THE CONTACT OWNS A 2008 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 55 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED AND A "STOP SAFETY NOW" MESSAGE DISPLAYED. THE VEHICLE WAS MANEUVERED TO THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE EXHAUST FUEL TEMPERATURE SENSOR WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER ISSUED A RECALL FOR THE 2011-2012 MODEL YEAR VEHICLES ASSOCIATED WITH NHTSA CAMPAIGN NUMBER: 13V535000 (ENGINE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 110,000.

Mileage: 110,000

20150427ENGINE

WE BOUGHT THIS TRUCK AND PAID OVER 30K AND PUT DOWN 10K. THEY NEVER GAVE US THE FULL REPORT HISTORY OF THE TRUCK... WITH TWO TO THREE MONTHS THE ENGINE WENT OUT. WE TOOK IT TO THE MECHANIC AND HE TOLD US ITS NOT WORTH IT. THE ENGINE IF REPLACED WILL GO OUT AGAIN. FORD HAD A DIFFERENTCOMPANY BUILD THE ENGINES AND ALL OF THERE ENGINES WERE BAD. I BELIEVE FROM 2006 TO 2008 UNTIL FORD TOOK OVER. SO, WE BOUGHT THIS TRUCK FROM 1900 HAMNER AVE, NORCO, CA 92860 (951) 737-6151. WE CONTACTED THEM AND THEY DID NOTHING ABOUT IT. SO, NOW I AM STILL MAKING MONTHLY PAYMENTS OF 543 A MONTH AND THE TRUCK BROKE DOWN AROUND JUNE JULY OF2014. I'VE BEEN PAYING FOR STORAGE PLUS MONTHLY TRUCK PAYMENT. THIS COMPANY KNEW THE HISTORY OF THE TRUCK BUT THEY WENT AHEAD AND SOLD IT TO US. I FOUND OUT THE HISTORY BECAUSE THE LAWYER RECOMMENDED THAT TO ME. I GUESS ITS HARD FOR LEMON COMMERCIAL TRUCK TO HANDLE. I JUST WANT MY MONEY BACK AND FOR THEM TO TAKE THE TRUCK BACK. THEY HAVE BEEN FRAUDULENT ABOUT THIS. *TR

20150427ENGINE

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

Mileage: 150,000

20150119ENGINE

THE TRUCK HAS NOT RUN PROPERLY SINCE IT WAS PURCHASED, AND THE MOTOR WAS REPLACED BACK IN 2013 WITH MILEAGE OF 31,00 DUE TO OIL BEING SPLATTERED ALL OVER AND NO POWER. WE HAD SPEND OVER 10,000.00 TO FIX THE DEFECTIVE ISSUES. NOW ALMOST 2 YEARS TO THE DAY THE ENGINE HAS AGAIN FAILED. FORD OFFERS NO HELP OR EXPLANATIONS AS TO WHY THIS CONTINUES TO HAPPEN.. *TR

Mileage: 31,871

20150119FUEL/PROPULSION SYSTEM

THE TRUCK HAS NOT RUN PROPERLY SINCE IT WAS PURCHASED, AND THE MOTOR WAS REPLACED BACK IN 2013 WITH MILEAGE OF 31,00 DUE TO OIL BEING SPLATTERED ALL OVER AND NO POWER. WE HAD SPEND OVER 10,000.00 TO FIX THE DEFECTIVE ISSUES. NOW ALMOST 2 YEARS TO THE DAY THE ENGINE HAS AGAIN FAILED. FORD OFFERS NO HELP OR EXPLANATIONS AS TO WHY THIS CONTINUES TO HAPPEN.. *TR

Mileage: 31,871

20150119POWER TRAIN

THE TRUCK HAS NOT RUN PROPERLY SINCE IT WAS PURCHASED, AND THE MOTOR WAS REPLACED BACK IN 2013 WITH MILEAGE OF 31,00 DUE TO OIL BEING SPLATTERED ALL OVER AND NO POWER. WE HAD SPEND OVER 10,000.00 TO FIX THE DEFECTIVE ISSUES. NOW ALMOST 2 YEARS TO THE DAY THE ENGINE HAS AGAIN FAILED. FORD OFFERS NO HELP OR EXPLANATIONS AS TO WHY THIS CONTINUES TO HAPPEN.. *TR

Mileage: 31,871

20140306UNKNOWN OR OTHER

AT FORTY FIVE MILE AN HOUR THE TRANSMISSION LITERALLY FELL APART INTERNALLY. MY F-550 HAS ONLY PULLED A TRAILER FIVE TIMES AND IT HAS A COMPLETE TOW PACKAGE. I WAS NOT TOWING ANYTHING NOR DID I HAVE ANY OTHER WEIGHT ON THE TRUCK WHEN THE TRANSMISSION MADE A LOW CLUNK AND STOPPED FUNCTIONING. THE F-550 HAS LESS THAN 75000 MILES ON THE ODOMETER, AND HAS BEEN USED VERY SELDOM TO HAUL ANYTHING. I HAVE SPOKEN TO SEVERAL DEALERSHIPS CONCERNING THIS ISSUE AND FIND THAT MANY OF THESE SAME TRANSMISSIONS HAVE LIKEWISE FAILED.

Mileage: 74,000

20140213STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

THE RIGHT FRAME RAIL HAS COMPLETELY SEVERED AT THE RIGHT FRONT SHOCK. THE LEFT FRAME RAIL AT THE LEFT FRONT SHOCK IS 80% CRACKED. THE ENGINE CRADLE CROSS MEMBER ATTACHES IN THIS AREA. THE ENTIRE FRONT END OF THE TRUCK HAS DROPPED TWO INCHES. THE FAN SHROUD HAS DROPPED TO THE POINT THAT THE FAN HAS CUT A GROOVE IN IT. THIS IS A CAB/CHASSIS. *TR

Mileage: 33,100

20140213STRUCTURE

BOTH FRAME RAILS ARE CRACKED AT THE LEFT AND RIGHT FRONT SHOCKS IN THE AREA OF THE ENGINE CRADLE CROSS MEMBER. THIS IS A CAB/CHASSIS TRUCK. *TR

Mileage: 29,600

20140121ENGINE AND ENGINE COOLING

VEHICLE OVERHEATS AND LOOSES POWER AT DIFFERENT SPEEDS; WE HAD OVER $1100.00 IN REPAIRS DONE AND IT STILL OVERHEATS WITH THE WRENCH LIGHT COMING ON, TOOK IT BACK TO MECHANIC AND HE RAN THE CODES AND NOW SAYS IT IS THE OIL COOLER NOT WORKING. FORD SAID THEY DO NOT HAVE A RECALL ON THIS AND THE HEART OF TEXAS FORD PLACE IN BRADY, TX MECHANIC SAID THERE ARE ALOT OF COMPLAINTS ON THIS OIL COOLER PART FOR THE F550 6.4 DIESEL. *TR

Mileage: 36,000

20140121POWER TRAIN

VEHICLE OVERHEATS AND LOOSES POWER AT DIFFERENT SPEEDS; WE HAD OVER $1100.00 IN REPAIRS DONE AND IT STILL OVERHEATS WITH THE WRENCH LIGHT COMING ON, TOOK IT BACK TO MECHANIC AND HE RAN THE CODES AND NOW SAYS IT IS THE OIL COOLER NOT WORKING. FORD SAID THEY DO NOT HAVE A RECALL ON THIS AND THE HEART OF TEXAS FORD PLACE IN BRADY, TX MECHANIC SAID THERE ARE ALOT OF COMPLAINTS ON THIS OIL COOLER PART FOR THE F550 6.4 DIESEL. *TR

Mileage: 36,000

20130821POWER TRAIN

FORD 6.4L DIESEL ENGINES (2008-2010) IN F-250, F-350, F-450, AND F-550 TRUCKS CONTAIN RADIATORS THAT WERE IMPROPERLY CONSTRUCTED AND UNABLE TO WITHSTAND ENGINE PRESSURES AND LEAK COOLANT, AND CAN CAUSE CATASTROPHIC ENGINE FAILURES DUE TO OVERHEATING. FORD REPLACED COUNTLESS RADIATORS IN ITS 6.4L VEHICLES UNDER WARRANTY AND ISSUED A NUMBER OF SERVICE BULLETINS RELATED TO ITS 6.4L RADIATOR FAILURES. HOWEVER, EVEN ITS REDESIGNED RADIATORS CONTINUE TO FAIL. IN OUR VERY LOW MILEAGE F550 DIESEL, THE RADIATOR FAILED AT 23000 MILES EVEN AFTER BEING INSPECTED BY FORD AND "APPROVED" AS ADEQUATE. FORD REFUSES TO PROVIDE A FIX. THE FORD DEALERSHIP TELLS US THAT SOME CUSTOMERS HAVE REPLACED RADIATORS AS MANY AS 10 TIMES, OR MORE. AN INTERNET SEARCH (E.G., GOOGLE) FOR "FORD 6.4L RADIATOR" SHOWS COUNTLESS OTHERS HAVE EXPERIENCED MULTIPLE RADIATOR FAILURES. AGAIN, FORD IS UNWILLING TO RECALL THE DEFECTIVE ENGINE PARTS OR PROVIDE A WARRANTY REPLACEMENT. *TR

Mileage: 23,000

20130821ENGINE

FORD 6.4L DIESEL ENGINES (2008-2010) IN F-250, F-350, F-450, AND F-550 TRUCKS CONTAIN RADIATORS THAT WERE IMPROPERLY CONSTRUCTED AND UNABLE TO WITHSTAND ENGINE PRESSURES AND LEAK COOLANT, AND CAN CAUSE CATASTROPHIC ENGINE FAILURES DUE TO OVERHEATING. FORD REPLACED COUNTLESS RADIATORS IN ITS 6.4L VEHICLES UNDER WARRANTY AND ISSUED A NUMBER OF SERVICE BULLETINS RELATED TO ITS 6.4L RADIATOR FAILURES. HOWEVER, EVEN ITS REDESIGNED RADIATORS CONTINUE TO FAIL. IN OUR VERY LOW MILEAGE F550 DIESEL, THE RADIATOR FAILED AT 23000 MILES EVEN AFTER BEING INSPECTED BY FORD AND "APPROVED" AS ADEQUATE. FORD REFUSES TO PROVIDE A FIX. THE FORD DEALERSHIP TELLS US THAT SOME CUSTOMERS HAVE REPLACED RADIATORS AS MANY AS 10 TIMES, OR MORE. AN INTERNET SEARCH (E.G., GOOGLE) FOR "FORD 6.4L RADIATOR" SHOWS COUNTLESS OTHERS HAVE EXPERIENCED MULTIPLE RADIATOR FAILURES. AGAIN, FORD IS UNWILLING TO RECALL THE DEFECTIVE ENGINE PARTS OR PROVIDE A WARRANTY REPLACEMENT. *TR

Mileage: 23,000

20130220FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2008 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER AND THE TECHNICIAN DIAGNOSED THAT THE FUEL PUMP WAS CLOGGED DUE TO THE FUEL TANK DELAMINATING. AS A RESULT, BOTH THE FUEL PUMP AND THE FUEL TANK NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED TO PAY THE REPAIR COSTS FOR THE FUEL PUMP AND A PERCENTAGE OF THE FUEL TANK REPAIR EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 20,000 AND THE CURRENT MILEAGE WAS 32,000.

Mileage: 20,000

20120725CrashWHEELS

AN FORD F-550 DRIVEN BY [XXX], AN EMPLOYEE OF WIREGRASS CONSTRUCTION USDOT-[XXX], HIT MY WIFE'S CAR PUNCTURING THE DRIVER'S SIDE REAR TIRE AND RUINING RIM. UPON THE EXCHANGE AND THE VESTAVIA POLICE REPORT, DRIVER PRODUCED A PROOF OF INSURANCE OF TRAVELER'S INSURANCE THAT HAD EXPIRED. THIS VEHICLE WAS NOT IN POSSESSION OF THE CURRENT PROOF OF INSURANCE AND HAS STILL NOT RESOLVED OUR CLAIM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

20120719ENGINE AND ENGINE COOLING:ENGINE:DIESEL

I AM ORIGINAL OWNER OF A 2008 F-550 SUPERDUTY USED FOR MY BUSINESS. IT HAS APPROXIMATELY 108,000 AND HAS REQUIRED THE REPLACEMENT OF ENTIRE ENGINE ASSEMBLY TWICE. BOTH INSTANCES THE TRUCK WAS TRAVELING DOWN THE INTERSTATE AT HIGHWAY SPEEDS WHEN THE FAILURES OCCURRED AND THE DRIVER WAS UNABLE TO GET TO SHOULDER OF ROAD. BOTH FAILURES ALSO GAVE NO WARNING. FIRST FAILURE OCCURRED IN AUGUST 2009 @ 32,225 WHEN DRIVER HEARD A LOUD NOISE COMING FROM ENGINE AND IT IMMEDIATELY STALLED. TRUCK WAS TOWED TO DEALER UPON WHICH IT WAS DETERMINED A CONNECTING ROD HAD GONE THROUGH BLOCK. THERE WAS NO EXPLANATION PROVIDED EXCEPT THE ENGINE WAS STILL UNDER POWERTRAIN WARRANTY. SECOND FAILURE OCCURRED APRIL 2012 @ 107,000 WHILE DRIVER WAS ON HIS WAY TO DEALER TO GET RADIATOR FIXED DUE TO A LEAK. HE WAS ON THE BELTWAY WHEN HE IMMEDIATELY STARTED TO LOOSE POWER, IT STALLED WITH A CHANCE OF GETTING TO SHOULDER. WHEN TOWED TO THE DEALER, IT WAS DIAGNOSED AS EXCESSIVE COOLANT IN OIL PAN (3

Mileage: 32,225

Compare 2008FORDF-550 SD to Similar Vehicles

NHTSA Investigations 8 Open

View all investigations

Frequently Asked Questions

How many complaints does the 2008 FORD F-550 SD have?
The 2008 FORD F-550 SD has 31 NHTSA complaints, 2 crashes, 0 fires, 1 injuries, and 0 deaths reported.
Are there any recalls for the 2008 FORD F-550 SD?
Yes, the 2008 FORD F-550 SD has 4 recall(s). The most common affected component is SEATS. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2008 FORD F-550 SD?
The most-complained component for the 2008 FORD F-550 SD is ENGINE with 6 complaints. Other frequently reported areas include POWER TRAIN and ENGINE AND ENGINE COOLING:EXHAUST SYSTEM.
Is the 2008 FORD F-550 SD safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.