Ford F-550 SD · model year

2007 Ford F-550 SD

25 NHTSA complaints, and 2 recall campaigns listed for this cohort. A VIN lookup is required to determine whether a specific vehicle has an unrepaired recall.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

Complaints
25
Recalls
2

The verdict

The 2007 Ford F-550 SD posts above-average complaint volume among its own model-year siblings.

38th pctile
complaint volume, own model years
2
recall campaigns

The 2007FordF-550 SD carries 25 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 2 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

The most frequently selected component label in reports for the 2007 F-550 SD is fuel system, diesel with 8 filings, followed by engine (6) and fuel system, gasoline (1). Complaint categories reflect owner reports and intake categorization; they do not establish a defect pattern or cause. This cohort has 2 NHTSA recall campaigns listed below. Enter a VIN in NHTSA's official recall lookup to determine whether a specific vehicle has an unrepaired recall.

NHTSA currently has 179 investigation files overlapping the 2007 F-550 SD, and 6 remain open. Owners comparing this cohort against neighboring years should read the complaint-by-year trend as report volume, not a causal diagnosis. Use the related-complaint feed and the official recall lookup when researching a specific vehicle.

25
Complaints
0
Crashes
2
Fires
0
Injuries
0
Deaths
F
PlainCars Safety Score
0/100
2007 Ford F-550 SD

PlainCars' own composite of NHTSA NCAP crash-test ratings and rollover-risk assessment, each dimension normalized against the federal scale or the full national model-year corpus. Not an official NHTSA figure, and not a substitute for a specific vehicle's VIN-level recall check.

NHTSA Overall Rating N/A
Not rated
NHTSA New Car Assessment Program overall crash-test rating.
Front Crash N/A
Not rated
Frontal barrier crash-test rating.
Side Crash N/A
Not rated
Side barrier and pole crash-test rating.
Rollover Resistance N/A
Not rated
Static stability factor + dynamic rollover test rating.
Rollover Risk N/A
Not reported
NHTSA single-vehicle rollover probability, dynamic test.

Total Complaints

25 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
FUEL SYSTEM, DIESEL8
ENGINE6
FUEL SYSTEM, GASOLINE1
SERVICE BRAKES, HYDRAULIC1
SUSPENSION1
STEERING1
ENGINE AND ENGINE COOLING1
SERVICE BRAKES1
FUEL/PROPULSION SYSTEM1
EXTERIOR LIGHTING1
ELECTRICAL SYSTEM:12V/24V/48V BATTERY1
POWER TRAIN1
ELECTRICAL SYSTEM1

Recalls (2)

07E06600028/08/2007

EQUIPMENT:ELECTRICAL

CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

11V35200013/07/2011

EXTERIOR LIGHTING:TAIL LIGHTS

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 TH

Recent Complaints

20210805ELECTRICAL SYSTEM

The contact owns a 2007 Ford F-550. The contact stated while driving 50 mph, the vehicle inadvertently stalled and lost power. There were no warning lights illuminated. The contact veered to the side of the roadway and was able to restart the vehicle. The contact stated that the failure recurred the same day while pulling to a parking lot. The contact contacted the manufacturer of the battery control circuit who instructed the contact to do a jumper wire to bypass the vehicle issue. The contact stated that the issue was resolved. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The contact contacted the manufacturer to advise that the recall repair for NHTSA Campaign Number: 13V265000 (Electrical System) was not completed effectively however, the manufacturer informed the contact that the dealer needed to verify the information. The dealer was made aware of the failure and informed the contact they could not assist. The approximate failure mileage was 45

Mileage: 45,720

20210507FireENGINE

TL* THE CONTACT OWNED A 2007 FORD F-550. THE CONTACT STATED THAT WHILE THE TRANSMISSION WAS IN THE PARK POSITION AND WITH THE ENGINE IDLING SUDDENLY FLAMES WERE PRESENT COMING FROM UNDER THE HOOD OF THE VEHICLE. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE AND EXTINGUISHED THE FLAMES. DURING THE INCIDENT THE VEHICLE WAS DESTROYED. A REPORT WAS TAKEN BY THE SHERIFF'S DEPUTY. THE OWNER, A FIRE DEPARTMENT DIRECTOR, DETERMINED THAT THE FIRE WAS CAUSED BY A FAULTY ENGINE TURBO CHARGER. THE LOCAL DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS 6,000. THE CONSUMER STATED 2007 BRUSH TRUCK IS GOING BACK TO WEIS FIRE SAFTEY IN KANSAS FOR A REBUILD. THE CONSUMER STATED THE INSURANCE COMPANY DEEMED THE TURBO CHARGER AS THE CAUSE OF THE FIRE.

Mileage: 6,000

20190326FirePOWER TRAIN

TL* THE CONTACT OWNS A 2007 FORD F-550 SD. THE CONTACT STATED THAT THE TRANSFER CASE FAILED AND CAUSED THE CARPET TO CATCH FIRE. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE. THERE WERE NO WARNING INDICATORS ILLUMINATED. MIKE THOMPSON'S RV SUPER STORE (902 RV CENTER DR, COLTON, CA 92324, (909) 318-2175) DIAGNOSED THAT THE TRANSFER CASE NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 140,000.

Mileage: 140,000

20180226ELECTRICAL SYSTEM:12V/24V/48V BATTERY

2007 FORD F-550. CONSUMER WRITES IN REGARDS TO BATTERY CONTROL CENTER SAFETY RECALL. *LD *JS

20161012ENGINE

TL* THE CONTACT OWNS A 2007 FORD F-550 SD. THE CONTACT STATED THE VEHICLE WAS LEAKING COMPRESSION FROM THE CYLINDERS INTO THE COOLANT SYSTEM. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED WITH A MALFUNCTIONED HEAD GASKET. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 38,000.

Mileage: 38,000

20131205EXTERIOR LIGHTING

TL* THE CONTACT OWNS A 2007 FORD F-550 SD. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE BRAKE LIGHTS AND TURN SIGNAL LIGHTS FAILED. THE CONTACT NOTIFIED THE DEALER AND THEY STATED THAT THE MULTI- FUNCTION SWITCH NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 74,000.

Mileage: 74,000

20130923FUEL/PROPULSION SYSTEM

I HAVE A 2007 FORD F-550 WITH ONLY 31000 MILES AND THE VEHICLE LOST POWER AND STALLED OUT ON SIDE OF ROAD. WHEN FORD DEALERSHIP CHECKED THE VEHICLE IT WAS FOUND THAT THE FUEL TANK LINER HAD DETERIORATED AND RUSTED CAUSING DEBRIS TO ENTER INTO THE FUEL SYSTEM WHICH DAMAGED THE FUEL PUMP, INJECTORS AND OTHER PARTS OF THE FUEL SYSTEM. AFTER TALKING WITH OTHER FORD DEALERSHIPS WE FOUND OUT THAT THIS HAS BEEN A PROBLEM WITH OTHER VEHICLES THAT HAVE THIS SAME TANK. IF FORD WOULD HAVE RECALLED THE TANK OR AT LEAST MADE IT KNOWN TO THE OWNERS THAT THERE WAS A PROBLEM ALL THE DAMAGE WOULD NOT HAVE HAPPENED. THIS HAS COST US ALREADY $2658 TO THE FORD DEALERSHIP AND WE HAVE ABOUT $1500 MORE TO SPEND TO CORRECT THE PROBLEM----ALL BECAUSE FORD WOULD NOT EVEN LET US KNOW THERE WAS A PROBLEM THAT COULD HAVE BEEN FIXED FOR A LOT LESS.

Mileage: 31,010

20130625ENGINE

TL* THE CONTACT OWNS A 2007 FORD F-550 SD . THE CONTACT STATED THAT HE WAS SITTING AT A STOP LIGHT WHEN THE ENGINE BEGAN TO SHAKE VIOLENTLY. THE CONTACT STATED THAT HE DEPRESSED THE ACCELERATOR PEDAL AND THERE WAS A LOUD BANG. THE VEHICLE STALLED AND OIL SPILLED ONTO THE GROUND. THE VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 75,187.

Mileage: 75,187

20130604ENGINE

TL* THE CONTACT OWNS A 2007 FORD F550 SD. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE VEHICLE STALLED WITHOUT WARNING AS STEAM EMERGED FROM THE EXHAUST PIPE. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE OIL COOLER NEEDED TO BE REPAIRED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 240,000.

Mileage: 240,000

20130226ENGINE

FORD GAS TANK DELAMINATION. LOSS OF POWER. ENGINE MISSING. THIS HAS BROUGHT ME EXTREME HEARTACHE AT THE WORST TIME. I AM A SEASONAL WORKER WHO RELIES SOLELY ON HIS TRUCK. WITHOUT IT I AM OUT OF BUSINESS. IT WILL COST ME ANYWHERE FROM $2,000 TO $6,000 TO FIX IT. AND I SIMPLY DON'T HAVE IT. *TR

Mileage: 124,335

20130226FUEL SYSTEM, DIESEL

FORD GAS TANK DELAMINATION. LOSS OF POWER. ENGINE MISSING. THIS HAS BROUGHT ME EXTREME HEARTACHE AT THE WORST TIME. I AM A SEASONAL WORKER WHO RELIES SOLELY ON HIS TRUCK. WITHOUT IT I AM OUT OF BUSINESS. IT WILL COST ME ANYWHERE FROM $2,000 TO $6,000 TO FIX IT. AND I SIMPLY DON'T HAVE IT. *TR

Mileage: 124,335

20121107ENGINE

TL* THE CONTACT OWNS A 2007 FORD F550 SD. THE CONTACT STATED THAT HE HEARD A HISSING NOISE COMING FROM UNDER THE HOOD. THE CONTACT LIFTED THE HOOD AND NOTICED THAT THE HEAD GASKET WAS BLOWN. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY ADVISED THAT THE HEAD GASKET NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE FAILURE MILEAGE WAS 65,000.

Mileage: 65,000

20121010SERVICE BRAKES

REAR BRAKE PADS ONLY LAST 7,000 - 10,000 MILES, AND REAR BRAKE CALIPERS ARE OVERHEATING BLOWS OUT CALIPER SEAL. THE TRUCK HAS BEEN TO FORD AND WAS TOLD THIS WAS NORMAL. ALSO TOOK VEHICLE TO 2 OTHER REPAIR SHOPS AND THEY HAVE REPLACED EVERY BRAKE PART ON THE TRUCK EXCEPT THE MASTER CYLINDER, ABS MODULE, STEEL LINES. THE BRAKE PRESSURE TO THE FRONT AND REAR WHEELS WAS CHECKED AT THE LAST FAILURE AND THEY ARE THE SAME PRESSURE. THE REAR BRAKES HAVE BEEN REPLACE ABOUT 15 TIMES IN 123,000 MILE ON VEHICLE. WE HAVE AN IDENTICAL TRUCK TO THIS IN OUR FLEET AND THE REAR BRAKES LAST ABOUT 80,000 MILES. *TR

Mileage: 20,000

20120221FUEL SYSTEM, DIESEL

IT STARTED RUNNING REALLY SLUGGISH. WOULDN'T GO UP HILLS, BOGGING DOWN, ETC. SECOND TIME THAT THE DEALER TOLD ME THAT THEIR IS FLAKING IN THE FUEL TANK. NEED TO REPLACE THE TANK BECAUSE FORD TELLS ME THAT THE DIESEL GAS IS CAUSING THE FLAKING IN THE TANK. THIS HAPPEN BEFORE JUST AFTER 3 YEARS AND AT A COST OF $3.000. NOW THE SAME THING, ONLY FORDS SEEM TO HAVE THIS PROBLEM WITH THE FLAKING AND THEY WILL DO NOTHING ABOUT IT. ALL OVER THE INTERNET OTHERS WITH 2005-2007 FORD DIESELS ARE HAVING THE SAME PROBLEM. I LIVE IN NEW YORK AND PROBLEMS ARE HAVING ALL OVER THE US. IN 2 1/2 YEARS SHOULD NOT HAVE A PROBLEM WITH THE GAS TANK AGAIN. FORD NEEDS TO STEP UP AND SAY THAT THEIR IS A PROBLEM WITH THIS AND COVER IT! *TR

Mileage: 32,500

20120123FUEL SYSTEM, DIESEL

TL* THE CONTACT OWNS A 2007 FORD F-350. THE CONTACT STATED THAT THE VEHICLE WOULD LOOSE POWER AND WOULD NOT ACCELERATE OVER 30 MPH. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE FAILURE OCCURRED BY A DELIMITATION OF THE FUEL TANK. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE FAILURE WAS CAUSED BY THE TYPE OF DIESEL BEING USED IN THE VEHICLE. THE CONTACT STATED THAT THE SAME EXACT FAILURE OCCURRED IN AN F-550 MODEL THAT HE ALSO OWNED. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 02/15/12*LJ

20120123FUEL SYSTEM, DIESEL

TL* THE CONTACT OWNS A 2007 FORD F-550. THE CONTACT STATED THAT THE VEHICLE WOULD LOOSE POWER AND WOULD NOT ACCELERATE OVER 30 MPH. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE FAILURE OCCURRED BY A DELIMITATION OF THE FUEL TANK. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE FAILURE WAS CAUSED BY THE TYPE OF DIESEL BEING USED IN THE VEHICLE. THE VEHICLE WAS REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 35,000. UPDATED 02/15/12*LJ UPDATED 02/17/12

Mileage: 35,000

20110121ENGINE AND ENGINE COOLING

TL*THE CONTACT OWNS A 2007 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH THE VEHICLE SUDDENLY STALLED. IN ORDER TO RESTART THE VEHICLE THE DRIVER HAD TO COAST THE VEHICLE TO THE SIDE OF THE ROAD AND WAIT A COUPLE OF MINUTES BEFORE RESTARTING IT. THE VEHICLE WAS INSPECTED BY A DEALER WHO STATED THAT THE GROUND WIRE HANGING FROM THE ENGINE UNDERNEATH THE VEHICLE NEEDED TO REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS UNAVAILABLE.

20101027FUEL SYSTEM, DIESEL

I OWN A 2007 FORD F550 DIESEL TRUCK. THE TRUCK SUDDENLY LOST POWER AND WAS ON THE VERGE OF STALLING. THE TRUCK WAS DRIVEN BACK AT LESS THAN 40 MPH ON THE INTERSTATE. AFTER TAKING IT TO THE DEALERSHIP THEY DISCOVERED THAT THE FUEL TANK WAS DELAMINATING. FORD IS NOT COVING THE TANK UNDER WARRANTY STATING THAT IT IS WAS CAUSED BY THE CHANGES IN THE EPA FUEL REQUIREMENTS IN 2009. THIS PROBLEM HAS ALSO CAUSED THE FUEL PUMP AND 2 INJECTORS TO FAIL ALSO. THE REPAIRS ARE OVER $2,600. AFTER LOOKING ONLINE, IT APPEARS THAT THIS IS A MAJOR PROBLEM WITH FORD TRUCKS. IT MAKES FOR A VERY UNSAFE SITUATION CONSIDERING MOST OF THESE TRUCKS ARE USED FOR TOWING, HAULING, AMBULANCES, FIRETRUCKS, ETC. *TR

20100427FUEL SYSTEM, DIESEL

TL* THE CONTACT OWNS A 2007 FORD F550. WHILE DRIVING AT SPEEDS OF 30 MPH, THE VEHICLE BEGAN TO DECREASE IN SPEED WITHOUT WARRANT AND THEN STALLED. THE CONTACT WAS UNABLE TO RESTART THE VEHICLE AND HAD IT TOWED TO THE DEALER. THE DEALER ADVISED THE FAILURE WAS DUE TO THE USAGE OF BAD DIESEL FUEL. THE VEHICLE WAS REPAIRED BY THE DEALER. THE CONTACT STATED THE FAILURE RECURS INTERMITTENTLY. THE FAILURE MILEAGE WAS 15,000 AND THE CURRENT MILEAGE WAS 22,000. THE CONSUMER STATED THE TRUCK STALLED ON THE HIGHWAY. THE TRUCK WAS TOWED TO THE DEALER WHERE THEY STATED WATER WAS IN THE FUEL TANK. THEY DRAINED IT AN PUT IN A NEW PUMP ASSEMBLY. UPDATED 09/30/10

Mileage: 15,000

20091120FUEL SYSTEM, DIESEL

VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED. THE TANK HAD TO BE REPLACED. THE COST: $1600.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILITY FOR ANY DEFECTS OF THEIR FUEL TANKS. WITH NO OTHER CHOICE, WE HAD TO PAY FOR THE REPAIRS OUT OF POCKET. THIS IS A SAFETY ISSUE, AS THESE VEHICLES ARE USED FOR COMMERCIAL USAGE DAILY. THIS IS ALSO A FINANCIAL BURDEN THAT HAS BEEN FORCED ONTO US UNFAIRLY. THEY NEED TO TAKE RESPONSIBILITY AND RECALL THESE FUEL TANKS. *TR

Mileage: 26,383

Compare 2007FordF-550 SD to Similar Vehicles

NHTSA Investigations 6 Open

View all investigations

Vehicle Safety Guides

Frequently Asked Questions

How many complaints does the 2007 Ford F-550 SD have?
The 2007 Ford F-550 SD has 25 NHTSA complaints, 0 crashes, 2 fires, 0 injuries, and 0 deaths reported.
Are there any recalls for the 2007 Ford F-550 SD?
Yes, the 2007 Ford F-550 SD has 2 recall(s). The most common affected component is EQUIPMENT:ELECTRICAL. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2007 Ford F-550 SD?
The most-complained component for the 2007 Ford F-550 SD is FUEL SYSTEM, DIESEL with 8 complaints. Other frequently reported areas include ENGINE and FUEL SYSTEM, GASOLINE.
Is the 2007 Ford F-550 SD safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Data vintage: August 2026. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.

Every figure on PlainCars is rendered directly from NHTSA complaint and safety data, no number is typed in by an editor. This year-specific record is rendered from NHTSA ODI, recall, and NCAP rows for the 2007 Ford F-550 SD; no figure is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of August 2026.