2000 FORD F-550 SD

WHEELS:HUB

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO M

TIRES:VALVE

VEHICLE DESCRIPTION: TRUCKS EQUIPPED WITH COMMERCIAL TRUCK TIRES THAT HAVE STEEL CORDS IN THE TIRE SIDEWALL. THE VALVE STEMS MAY HAVE BEEN TORN OR DAMAGED DURING ASSEMBLY AND COULD LEAK CAUSING SIDEWALL DAMAGE.

VEHICLE SPEED CONTROL

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS

VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR

VEHICLE DESCRIPTION: PASSENGER CARS, SPORT UTILITY VEHICLES, AND LIGHT AND MEDIUM DUTY PICKUP TRUCKS. A SWITCH LOCATED IN THE PLASTIC COVER OF THE WIPER MOTOR GEAR CASE COULD MALFUNCTION AND OVERHEAT, POTENTIALLY RESULTING IN LOSS OF INTERMITTENT WIPER FUNCTION, LOSS OF WIPER PARK FUNCTION, COMPL

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.

VEHICLE SPEED CONTROL

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

The contact owns a 2000 Ford F-550. The contact stated while driving 30 mph, the power steering and brake lines were leaking causing the brakes and steering to become inoperable. The contact pulled over and topped off the power steering fluid reservoir and drove to the residence. The contact stated that there was no warning light illuminated. The vehicle was diagnosed but was not yet repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 53,000.

Mileage: 53,000

The contact owns a 2000 Ford F-550. The contact stated while driving 30 mph, the power steering and brake lines were leaking causing the brakes and steering to become inoperable. The contact pulled over and topped off the power steering fluid reservoir and drove to the residence. The contact stated that there was no warning light illuminated. The vehicle was diagnosed but was not yet repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 53,000.

Mileage: 53,000

SPARK PLUG SPIT OUT, A KNOWN FORD PROBLEM.

Mileage: 45,000

TL* THE CONTACT OWNS A 2000 FORD F-550 SD. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO THE DEALER NUMEROUS TIMES, BUT THE FAILURE WAS UNABLE TO BE DETERMINED. THE DEALER REPLACED THE ENGINE ELECTRONIC CONTROL UNIT, THE FUEL TANK WAS ALIGNED, THE FILTERS AND THE FUEL INJECTORS WERE REPLACED, BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 294,731.

Mileage: 294,731

THE PURPOSE OF THIS IS TO SHED LIGHT ON A DEFECTIVE PARKING BRAKE SYSTEM DESIGNED BY FORD. THE SYSTEM WILL AFFECT SEVERAL MODEL YEARS OF FORD LIGHT AND MEDIUM DUTY TRUCKS. THE PARKING BRAKE PEDAL ASSEMBLY DOES NOT WITHSTAND REGULAR USE IT TENDS TO FALL APART. THE LAST ASSEMBLY INSTALLED IN MY F-500 IS A FORD NEW ASSEMBLY AND HELD UP FOR 18000 MILES, FORD NOW REFUSES TO PROVIDE A REPLACEMENT UNDER WARRANTY. THE FAILURE OF THE SYSTEM HAS CAUSE THIS TRUCK TO ROLL AND HIT PARKED CARS. *JS THE ENTIRE DESIGN IS A FAILURE AS IT CAN NOT SAFELY HOLD THE WEIGHT OF AN EMPTY VEHICLE. MY TRUCK WEIGHS 14000 EMPTY AND IS RATED AT 19000 GVW. THE ASSEMBLY EVEN WHEN ADJUSTED PROPERLY CAN NOT HOLD THE VEHICLE ON AN INCLINE. THE INSIDE THE ROTOR HAT DESIGN FOR PARKING BRAKES IS A COPY FROM THE LIGHT SUV'S FORD PRODUCES. THIS IS NOT AN ADEQUATE DESIGN FOR HEAVIER VEHICLES. THE SURFACE AREA CONTACT OF SHOES TO THE INSIDE OF THE ROTOR HAT IS NOT GREAT ENOUGH TO PRODUCE THE FRICTION NEEDED TO HOLD THE VEHI

Mileage: 360,749

FORD TRUCK BEGAN LOOSING POWER. BECAME UNABLE TO CLIMB HILL AND CONTINUE UP ROAD. DRIVER WAS IN VERY REMOTE ALASKA IN SUBZERO TEMPERATURES IN WORK TRUCK (AS MOST F550S ARE) MILES FROM HELP. PLOWING A FIREWOOD ROAD FOR THE STATE OF ALASKA. WE MAINTAIN OUR TRUCKS TO THE BEST OF OUR ABILITY TO PREVENT SUCH A LIFE THREATENING CIRCUMSTANCE. DRIVER CALLED ME FOR HELP. I WAS ABLE TO GO ONLINE AND FIND ENOUGH INFORMATION (KNOWING IT WAS NOT A FILTER OR PUMP OR MAINTENANCE ISSUE I DUG DEEPER) TO DEDUCE THE FUEL TANK HAD DELAMINATED AS LATELY HAS BECOME "COMMON" WITH THESE TRUCKS. UNDER MY ADVICE DRIVER (BEING A MECHANIC) WAS ABLE TO BLOW COMPRESSED AIR FROM A COMPRESSOR HE HAD ON BOARD BACK INTO THE TANK AND TEMPORARILY GET THE TRUCK RUNNING CORRECTLY AND GET BACK CIVILIZATION. TRUCK CLOGGED AGAIN AND HAS BEEN RUN STARVING FOR FUEL FOR HOURS BEFORE IT GOT TO THE HILL. WE ARE COMPLETELY UPSET AT THE PRICE FORD WANTS TO REMEDY AN EXTREMELY DANGEROUS DESIGN FLAW. THESE TRUCKS ARE

Mileage: 110,000

FORD TRUCK BEGAN LOOSING POWER. BECAME UNABLE TO CLIMB HILL AND CONTINUE UP ROAD. DRIVER WAS IN VERY REMOTE ALASKA IN SUBZERO TEMPERATURES IN WORK TRUCK (AS MOST F550S ARE) MILES FROM HELP. PLOWING A FIREWOOD ROAD FOR THE STATE OF ALASKA. WE MAINTAIN OUR TRUCKS TO THE BEST OF OUR ABILITY TO PREVENT SUCH A LIFE THREATENING CIRCUMSTANCE. DRIVER CALLED ME FOR HELP. I WAS ABLE TO GO ONLINE AND FIND ENOUGH INFORMATION (KNOWING IT WAS NOT A FILTER OR PUMP OR MAINTENANCE ISSUE I DUG DEEPER) TO DEDUCE THE FUEL TANK HAD DELAMINATED AS LATELY HAS BECOME "COMMON" WITH THESE TRUCKS. UNDER MY ADVICE DRIVER (BEING A MECHANIC) WAS ABLE TO BLOW COMPRESSED AIR FROM A COMPRESSOR HE HAD ON BOARD BACK INTO THE TANK AND TEMPORARILY GET THE TRUCK RUNNING CORRECTLY AND GET BACK CIVILIZATION. TRUCK CLOGGED AGAIN AND HAS BEEN RUN STARVING FOR FUEL FOR HOURS BEFORE IT GOT TO THE HILL. WE ARE COMPLETELY UPSET AT THE PRICE FORD WANTS TO REMEDY AN EXTREMELY DANGEROUS DESIGN FLAW. THESE TRUCKS ARE

Mileage: 110,000

FORD F-550 WAS SITTING IN DRIVEWAY WITH THE ENGINE OFF AND CAUGHT ON FIRE, THE CAB OF THE TRUCK WAS COMPLETELY ENGULFED IN FLAMES SECONDS LATER VEHICLES CRUISE CONTROL SWITCH HAD BEEN REPLACED UNDER FORDS RECALL OF THE PART ACCORDING TO CONCERNS OF VEHICLE FIRES BUT WAS OBVIOUSLY STILL FAULTY. *TR

FORD F-550 WAS SITTING IN DRIVEWAY WITH THE ENGINE OFF AND CAUGHT ON FIRE, THE CAB OF THE TRUCK WAS COMPLETELY ENGULFED IN FLAMES SECONDS LATER VEHICLES CRUISE CONTROL SWITCH HAD BEEN REPLACED UNDER FORDS RECALL OF THE PART ACCORDING TO CONCERNS OF VEHICLE FIRES BUT WAS OBVIOUSLY STILL FAULTY. *TR

TL* THE CONTACT OWNS A 2000 FORD F550. THE CONTACT STATED THAT THE GAS TANK WAS FAULTY SINCE HE HAD IT REPLACED IN 2007 AND NEEDS TO BE REPLACED AGAIN DUE TO CORROSION. THE DEALER DID NOT OFFER ANY ASSISTANCE DUE TO THE AGE OF THE VEHICLE. THE MANUFACTURER WAS AWARE OF THE FAILURE. NO REPAIRS WERE PERFORMED. THE CURRENT MILEAGE WAS 90,000. THE APPROXIMATE FAILURE MILEAGE WAS 60,000.

Mileage: 60,000

THE FORD F-550 WITH THE 7.3L POWERSTROKE ENGINE AND AUTOMATIC TRANSMISSION HAS A FLAW IN ITS DESIGN. THE FLEXPLATE (FLYWHEEL) ON OURS CRACKED ALL THE WAY AROUND THE BOLTS HOLES IN AUGUST OF 2009. THE EXACT SAME THING HAPPENED IN SEPTEMBER OF THIS YEAR (2010). WE COULD FIGURE OUT WHAT IT WAS AT FIRST. IT SIMPLY GOT LOUDER AND LOUDER. HAD WE GONE MUCH LONGER WITHOUT FIGURING IT OUT, THE VEHICLE COULD HAVE LOST THE ABILITY TO PROPEL ITSELF WHILE DRIVING DOWN THE ROAD. THE FLYWHEEL HAS TO BE REPLACED, WHICH COSTS $599.00 WITH PARTS AND LABOR. *TR

TL*THE CONTACT OWNS A 2000 FORD F550. THE CONTACT STATED THAT THE MATERIAL IN THE FUEL TANK HAS DETACHED FROM THE INNER STRUCTURE OF THE TANK. THE MATERIAL WAS IN THE FUEL INJECTOR AND CAUSED THE VEHICLE TO STALL AND SHUTS OFF INTERMITTENTLY WHILE DRIVING 65 MPH. THE CONTACT HAS TAKEN THE VEHICLE TO THE DEALER TO REPLACE THE FUEL TANK, FUEL PUMP, FUEL SENDER, FUEL FILTERS, AND THE FUEL INJECTORS. THE REPAIRS HAVE REMEDIED THE FAILURE. THE CONTACT STATED THAT THE VEHICLE COULD HAVE CAUSED A CRASH WHILE STALLING. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 98,450.

Mileage: 98,450

2000 FORD F-550 FUEL TANK LINER FAILURES. TANK LINER COMING APART CAUSING THE FUEL TANK NEEDING TO BE RELINED, AND REPLACING THE FUEL PUMP AND FUEL FILTER. *TR

Mileage: 50,000

2000 FORD F-550 FUEL TANK LINER FAILURES. TANK LINER COMING APART CAUSING THE FUEL TANK NEEDING TO BE RELINED, AND REPLACING THE FUEL PUMP AND FUEL FILTER. *TR

Mileage: 50,000

DRIVERS SIDE FRAME CROSSMEMBER HAS SEPARATED FROM FRAME RAIL.....BROKEN RIVETS AND WELDS....#8-2B IN THE FORD WORKSHOP MANUAL PAGE 502-02-2 DENOTES CROSS MEMBER AS PART OF THE COMPLETE FRAME ASSEMBLY...........UNSURE HOW TO PROCEED CORRECTLY WITH MINIMAL HELP FROM FORD AFTER NUMEROUS PHONE CALLS. *TR

Mileage: 39,009

DRIVERS SIDE FRAME CROSSMEMBER HAS SEPARATED FROM FRAME RAIL.....BROKEN RIVETS AND WELDS....#8-2B IN THE FORD WORKSHOP MANUAL PAGE 502-02-2 DENOTES CROSS MEMBER AS PART OF THE COMPLETE FRAME ASSEMBLY...........UNSURE HOW TO PROCEED CORRECTLY WITH MINIMAL HELP FROM FORD AFTER NUMEROUS PHONE CALLS. *TR

Mileage: 39,009

2000 FORD F-550 FRONT PASSENGER SIDE TIRE BLEW OUT CAUSING THE CONSUMER TO LOSE CONTROL AND DRIVE INTO A DITCH. *KB (OHIO TRAFFIC CRASH REPORT).*JB

WAS DRIVING ALONG IN MY FORD F550 PSD WHEN THE ENGINE QUIT. LOST POWER STEERING AND BRAKES. PULLED OVER THE SIDE OF THE ROAD FOR FIVE MIN. AND RESTARTED TRUCK. NEXT DAY IT DID THE SAME THING THIS TIME AS WE WERE PULLING INTO A PARKING LOT. RESTARTED AND DROVE BACK TO CAMP GROUND AND CHANGED THE CPS (CAM POSITION SENSOR) THE PROBLEM NEVER HAPPENED AGAIN. GLAD I WAS NOT TOWING THE FIFTH-WHEEL AT THE TIME. *JB

Mileage: 149,256

TL* - THE CONTACT STATED THAT THE DRIVER OF A 2000 F550 SUPER DUTY TRUCK WAS TRAVELING LESS THAN 5 MPH WHEN THE DRIVER MADE A HARD LEFT U-TURN AND THEN A HARD RIGHT AND THE STEERING SHAFT SNAPPED, CAUSING A LOSS OF CONTROL. THE FAILURE MILEAGE WAS 26,188. THE VEHICLE WAS TOWED BACK TO AN INDEPENDENT FACILITY. THE INDEPENDENT FACILITY DIAGNOSED THE FAILURE AS THE STEERING BOX SHAFT BREAKING. THE DEALER HAS BEEN CONTACTED AND THE GENERAL MANAGER WAS AWARE OF THIS FAILURE. *AK

Mileage: 26,188

EMERGENCY BRACE ACTUATOR PEDAL # F81Z-2780-AA. *JB

Mileage: 44,108