Total Complaints
28 filings
FORD F-450 SD · model year
28 NHTSA complaints, 2 crash reports, and 9 active recalls for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2001FORDF-450 SD carries 28 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 2 crashes, 2 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2001 F-450 SD is fuel system, diesel with 5 filings, followed by power train:clutch assembly (3) and tires (3). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 9 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle, the full NHTSA campaign numbers are listed below.
NHTSA currently has 177 investigation files overlapping the 2001 F-450 SD, and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
28 filings
Crashes Reported
2 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| FUEL SYSTEM, DIESEL | 5 |
| POWER TRAIN:CLUTCH ASSEMBLY | 3 |
| TIRES | 3 |
| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP | 2 |
| FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY | 2 |
| EXTERIOR LIGHTING:TURN SIGNAL | 1 |
| ENGINE AND ENGINE COOLING:ENGINE:GASOLINE | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS | 1 |
| PARKING BRAKE:CONVENTIONAL:MECHANICAL:LINKAGE AND CABLE | 1 |
| ELECTRICAL SYSTEM | 1 |
| PARKING BRAKE:CONVENTIONAL:MECHANICAL | 1 |
| TIRES:SIDEWALL | 1 |
| TIRES:VALVE | 1 |
| ENGINE AND ENGINE COOLING:ENGINE | 1 |
| SEAT BELTS:FRONT:BUCKLE ASSEMBLY | 1 |
EQUIPMENT:ELECTRICAL
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
WHEELS:HUB
CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO M
SEAT BELTS:FRONT:BUCKLE ASSEMBLY
VEHICLE DESCRIPTION: PASSENGER AND SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND MINIVANS. EQUIPPED WITH SEAT BELTS SUPPLIED BY TRW. IT IS POSSIBLE THAT THE DRIVER'S AND/OR FRONT PASSENGER'S OUTBOARD SEAT BELT BUCKLE MAY NOT FULLY LATCH. FORD CROWN VICTORIA BUILT AT ST. THOMAS ASSEMBLY PLANT FROM
TIRES:VALVE
VEHICLE DESCRIPTION: TRUCKS EQUIPPED WITH COMMERCIAL TRUCK TIRES THAT HAVE STEEL CORDS IN THE TIRE SIDEWALL. THE VALVE STEMS MAY HAVE BEEN TORN OR DAMAGED DURING ASSEMBLY AND COULD LEAK CAUSING SIDEWALL DAMAGE.
VEHICLE SPEED CONTROL
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS
AIR BAGS:FRONTAL
VEHICLE DESCRIPTION: PASSENGER AND SPORT UTILITY VEHICLES. THE INFLATOR CANISTER IN THE DRIVER AIR BAG MODULE MAY HAVE AN INADEQUATE WELD NEAR THE IGNITER.
VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
VEHICLE DESCRIPTION: PASSENGER CARS, SPORT UTILITY VEHICLES, AND LIGHT AND MEDIUM DUTY PICKUP TRUCKS. A SWITCH LOCATED IN THE PLASTIC COVER OF THE WIPER MOTOR GEAR CASE COULD MALFUNCTION AND OVERHEAT, POTENTIALLY RESULTING IN LOSS OF INTERMITTENT WIPER FUNCTION, LOSS OF WIPER PARK FUNCTION, COMPL
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
VEHICLE SPEED CONTROL
ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
VEHICLE WOULD QUIT PULLING. HAD TO PULL TO SHOULDER AND SHUT OFF. AFTER FIFTEEN OR TWENTY MINUTES, IT WOULD START AND RUN FAIRLY NORMAL FOR A FEW MILES AND THEN DO THE SAME THING OVER AGAIN. THIS WENT ON UNTIL I GOT TO MY DESTINATION WHICH WAS A COUPLE HUNDRED MILES. *TR
Mileage: 83,000
VEHICLE WOULD QUIT PULLING. HAD TO PULL TO SHOULDER AND SHUT OFF. AFTER FIFTEEN OR TWENTY MINUTES, IT WOULD START AND RUN FAIRLY NORMAL FOR A FEW MILES AND THEN DO THE SAME THING OVER AGAIN. THIS WENT ON UNTIL I GOT TO MY DESTINATION WHICH WAS A COUPLE HUNDRED MILES. *TR
Mileage: 83,000
2001 FORD F450 DIESEL FUEL TANK LINER FAILED AND RESULTED IN FUEL DELIVERY WHILE TOWING. THIS CAUSED 10 MPH SPEED ON THE INTERSTATE WHILE PULLING A HORSE TRAILER. JUST SPENT $1800.00 FOR NEW TANK AND WAS TOLD THAT IT WOULD HAPPEN AGAIN. THIS PROBLEM SHOULD HAVE BEEN RESOLVED WITH THE NEW TANK AND NOT JUST INSTALLING ANOTHER ONE THAT WILL FAIL ALSO. *TR
Mileage: 58,400
JAN 23, 2007-THE TRUCK WAS TAKEN TO THE SHOP DUE TO MISSING WHILE DRIVING AND STALLING OUT. DIAGNOSTICS WERE DONE, CHANGED THE FUEL FILTER AND REPLACE CAM SHAFT SENSOR. FEB. 12, 2007 - SAME ISSUES MISSING IN ENGINE AND STALLED OUT. TAKEN TO AUTO REPAIR SHOP . CLEANED ALL CABLES AND CHARGED BATTERIES. MARCH 2, 2007 - MISSING IN ENGINE AND STALLS OUT. DIAGNOSTICS TIME 60 OR 65 NO POWER . REPLACE AIR FILTER AND UNSTICK TURBO JULY 9, 2007- MISSING IN ENGINE AND STALLING OUT. TAKEN TO SHOP. DIAGNOSTICS DONE. REPLACED WIRE ASSEMBLY AND GASKET. SEPT. 12, 2007 - STILL MISSING REPLACED FUEL FILTER WHINING IN SHOP FOR STATE INSPECTION. SEPT. 24, 2007 - ENGINE MISSING , WHILE IN SHOP TO REPLACE TRANSMISSION ADDED CAN OF CARB CLEANER NOV. 21, 2008 - MISSING, STALLED ON ROAD, WOULD NOT START TOWED TO THE SHOP , DIAGNOSTICS DONE. REPAIR SHOP DID RESEARCH AND FOUND OUT ABOUT PROBLEMS WITH FUEL TANKS PEELING AND SLIVERING INSIDE WHICH WOULD GET IN INJECTORS AND CAUSE MISSING AND STALLI
Mileage: 60,351
F450 STAKE BODY DUMP TRUCK STARTED HESITATING AT ALL SPEEDS. FOUND OUT THAT THE DIESEL FUEL GAS TANKS ARE DELAMINATING ON THE INSIDE AND CLOGGING THE FUEL SYSTEM. THIS REPAIR COSTS $2,400. A BIG TRUCK DRIVING DOWN THE ROAD THAT IS RUNNING FINE AND THEN ALL OF A SUDDENLY STARTS TO HESITATE IS EXTREMELY DANGEROUS. FORD TRUCKS SEEM TO BE THE ONLY ONES HAVING THIS PROBLEM. I FEEL FORD SHOULD BE REQUIRED TO RECALL THESE TRUCKS AND FIX THE PROBLEM FOR SAFETY PURPOSES. *TR
Mileage: 90,000
OUR 2001 F-450 DIESEL TRUCK HAS LOST POWER. WE HAD THE FUEL FILTER CHANGED AND HAD TO HAVE THE SENDING UNIT CLEANED OUT DUE TO SEDIMENT IN THE BOTTOM OF THE TANK FROM THE TAKE PEELING. IT IS DOING IT AGAIN AND I HEARD OF A LOT OF THESE DIESEL TRUCKS HAVING THE SAME PROBLEM. THIS TRUCK ONLY HAS 90,000 MILES ON IT. I WOULD LIKE REIMBURSEMENT FOR THIS NEW TANK I HAVE TO BUY WHICH IS $500.00. *TR
Mileage: 85,000
NO PROBLEMS 2 LEFT BUSINESS ,WENT 2 BLOCKS FIRE STARTED 3 5500 DOLLARS IN PARTS, 35 HOURS IN LABOR TIME, HAVE DETAILED RECEIPTS OF PARTS REPLACED. *JB
Mileage: 338,261
MY WIFE PUT OUR TRUCK IN GEAR AND IT TOOK OFF WITH HER. LUCKILY I HAD JUST MOVED FROM THE BACK OF THE VEHICLE. THE CLUTCH DID NOT RELEASE THE TRANSMISSION. I HAD TO REACH IN AND SHUT TRUCK OFF. *NM
Mileage: 39,665
FAILURE IN LINING OF FUEL TANK IN F SERIES TRUCKS WITH DIESEL ENGINES. LINING FALLS APART SUCKING INTO FUEL SYSTEM CAUSING RAPID LOSS OF SPEED AND POWER. I HAVE BEEN HAVING THE FUEL TANK, AND ASSORTED FUEL COMPONENTS REPLACED 4 TIMES TOTAL THAT I AM AWARE OF. POSSIBLY MORE AS I AM ONLY RESPONSIBLE FOR 2 F SERIES TRUCKS. OTHER MGRS ARE RESPONSIBLE FOR MORE.
Mileage: 120,000
WITHIN 2 WEEKS TIME, TWO TIRES BLEW OUT ON MY FORD F-450 BUSINESS TRUCK. WHEN I CALLED A TIRE SERVICE TO FIX THEM OUT ON THE ROAD THEY TOLD ME THERE WAS A RECALL ON ALL THESE TIRES BECAUSE OF FAULTY VALVE STEMS. THEN I FOUND OUT IT WAS ONLY FOR ALL HALLIBURTON COMPANY TIRES ONLY. FORD TOLD ME IT WAS A GENERAL/CONTINENTAL TIRE PROBLEM.*AK
Mileage: 33,554
2001 FORD F-450 SUPER DUTY DIESEL 7.3L FUEL TANK LINER DELAMINATED FROM TANK WALLS TO CLOG UP FUEL LINES. *NM
THE DRIVERS SEAT BELT DISENGAGED, CAUSING THE CONSUMER TO DRIVE WITH THE SEAT BELT UNLOCKED. *AK THE SEAT BELT WAS REPAIRED THREE TIMES AND FAILED THREE TIMES(ONGOING PROBLEM), THE BRAKE PROBLEM WAS REPAIRED THREE TIMES AND FAILED THREE TIMES, THE FRONT/REAR BRAKES WOULD NOT DISENGAGE ON REPEATED OCCASIONS THE PROBLEM CONTINUED, THE FRONT AND REAR TIRES WOULD SHAKE AND OR VIBRATE WHICH WAS DUE TO A TIRE DEFECT PER DEALER. THERE WERE FLAT SPOTS ON THE TIRES. (THE TIRES WERE SOLD WITH THE VEHICLE) CONTINENTAL/GENERAL *SC
THE DRIVERS SEAT BELT DISENGAGED, CAUSING THE CONSUMER TO DRIVE WITH THE SEAT BELT UNLOCKED. *AK THE SEAT BELT WAS REPAIRED THREE TIMES AND FAILED THREE TIMES(ONGOING PROBLEM), THE BRAKE PROBLEM WAS REPAIRED THREE TIMES AND FAILED THREE TIMES, THE FRONT/REAR BRAKES WOULD NOT DISENGAGE ON REPEATED OCCASIONS THE PROBLEM CONTINUED, THE FRONT AND REAR TIRES WOULD SHAKE AND OR VIBRATE WHICH WAS DUE TO A TIRE DEFECT PER DEALER. THERE WERE FLAT SPOTS ON THE TIRES. (THE TIRES WERE SOLD WITH THE VEHICLE) CONTINENTAL/GENERAL *SC
THE DRIVERS SEAT BELT DISENGAGED, CAUSING THE CONSUMER TO DRIVE WITH THE SEAT BELT UNLOCKED. *AK THE SEAT BELT WAS REPAIRED THREE TIMES AND FAILED THREE TIMES(ONGOING PROBLEM), THE BRAKE PROBLEM WAS REPAIRED THREE TIMES AND FAILED THREE TIMES, THE FRONT/REAR BRAKES WOULD NOT DISENGAGE ON REPEATED OCCASIONS THE PROBLEM CONTINUED, THE FRONT AND REAR TIRES WOULD SHAKE AND OR VIBRATE WHICH WAS DUE TO A TIRE DEFECT PER DEALER. THERE WERE FLAT SPOTS ON THE TIRES. (THE TIRES WERE SOLD WITH THE VEHICLE) CONTINENTAL/GENERAL *SC
ENGINE CAUGHT FIRE WHILE THE VEHICLE WAS PARKED WITH THE ENGINE OFF. *PH *JB
Mileage: 7,850
WHILE DRIVING, THE TIRE BLEW OUT. UPON INSPECTION, TREAD WAS GONE AND THERE WAS A HUGE HOLE IN THE SIDEWALL. THERE WAS ONLY 6000 MILES ON THIS TIRE. TIRES WERE INSPECTED AND PRESSURE CHECKED JUST A FEW HOURS PRIOR TO THIS INCIDENT. REPORTED IT TO FIRESTONE WHEN I RETURNED HOME, ASKING IF THERE WAS ANY PROBLEM WITH THIS TYPE OF TIRE, BUT ALL THEY DID WAS SEND A TRACKING NUMBER WT20020819-0000000185. THEY SAID THEY WOULD RESPOND IN THE NEXT SEVERAL DAYS. THAT E-MAIL WAS SENT ON 8/19/02, WE HAVE NOT HEARD FROM THEM SINCE. *JB ***DIMSII IVOQ ENTRY POSTED AFTER 12/12/02 CUT-OVER TO ARTEMIS****770776
Mileage: 6,000
CONSUMER STATES THAT THE VEHICLES TIRES HAD TWO BLOW OUTS, DUE TO VALVE STEM THAT ARE MAD OF RUBBER. CONSUMER FEELS THAT THE VALVE STEMS SHOULD BE UP GRADED. NLM
CONSUMER HAS FIVE TRUCKS AND EACH HAS GENERAL/CONTINENTAL 225/70R 19.5 MODEL LMT 400. TIRE BLOWOUTS AT SIDEWALL. NO ACCIDENT OR INJURIES YET, BUT SOME VERY CLOSE CALLS.*AK
WHEN TRYING TO PUSH DOWN EMERGENCY BRAKE IT WOULD NOT GO DOWN. TOOK TO DEALER, AND THEY REPLACED CLUTCH ASSEMBLY. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
WHEN SHIFTING TO A LOWER GEAR CLUTCH ASSEMBLY BECAME STUCK. TOOK TO DEALER, AND THEY REPLACED CLUTCH SLAVE CYLINDER. *AK *YH
Unintended Transmission Downshift and Rear Wheel Lock-up
Timing Belt Failure
Underbody shields detachment
B-Pillar Trim Detachment
Unintended Transmission Downshift and Rear Wheel Lock-up
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology - how this data is sourced, computed, and verified.