FORD F-250 SD · model year

2003 FORD F-250 SD

229 NHTSA complaints, 6 crash reports, and 6 active recalls for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2003FORDF-250 SD carries 229 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 6 crashes, 14 fires, 5 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2003 F-250 SD is engine and engine cooling:engine:diesel with 27 filings, followed by engine and engine cooling (21) and engine and engine cooling:engine (14). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 6 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle, the full NHTSA campaign numbers are listed below.

NHTSA currently has 177 investigation files overlapping the 2003 F-250 SD, and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

229
Complaints
6
Crashes
14
Fires
5
Injuries
0
Deaths

Total Complaints

229 filings

Crashes Reported

6 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

Above median complaint volume, review patterns below.

Complaints by Component

ComponentCount
ENGINE AND ENGINE COOLING:ENGINE:DIESEL27
ENGINE AND ENGINE COOLING21
ENGINE AND ENGINE COOLING:ENGINE14
POWER TRAIN:AUTOMATIC TRANSMISSION12
TIRES12
FUEL SYSTEM, DIESEL9
STEERING8
VEHICLE SPEED CONTROL6
POWER TRAIN6
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM6
FUEL/PROPULSION SYSTEM6
UNKNOWN OR OTHER5
ELECTRICAL SYSTEM5
TIRES:TREAD/BELT5
SUSPENSION:FRONT5

Recalls (6)

06E02600023/03/2006

EXTERIOR LIGHTING

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE D

07E10600017/12/2007

WHEELS:HUB

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO M

09V39900013/10/2009

VEHICLE SPEED CONTROL

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS

11V35200013/07/2011

EXTERIOR LIGHTING:TAIL LIGHTS

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 TH

07V07800006/03/2007

VEHICLE SPEED CONTROL

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

07V55300005/12/2007

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.

Recent Complaints

20190710FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED THAT THE FUEL TANK WAS HANGING DOWN. THE CONTACT LOOKED UNDERNEATH THE VEHICLE AND SAW THAT THE FUEL TANK STRAP WAS FRACTURED AND THE FUEL GAUGE WAS DAMAGED. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN A RECALL. THE FAILURE MILEAGE WAS 49,000.

Mileage: 49,000

20181111FUEL/PROPULSION SYSTEM

THE REAR FUEL TANK STRAP FAILED WHILE TRAVELING ON A STATE HIGHWAY.

Mileage: 113,000

20161214WHEELS

I HAVE AMERICAN EAGLE - 20 " EAGLE ALLOY WHEELS. THEY ARE APPROXIMATELY 24 MONTHS OLD. THIS SUMMER A SPOKE CRACKED ALL THE WAY THROUGH ON ONE WHEEL. THE DEALER WOULD NOT WARRANTY IT AND I HAD TO PURCHASE A REPLACEMENT. THIS WEEK I NOTICED ANOTHER OF THE WHEELS CRACKED ALL THE WAY THROUGH. I HAVE NOT HIT ANY MAJOR POT HOLES, CURBS OR ANYTHING ELSE. MY TRUCK IS NOT A WORK TRUCK OR USED FOR MUDDING OR OFF ROAD, IT IS A PAVEMENT PRINCESS DRIVEN BACK AND FORTH TO WORK. I AM WORRIED THERE IS A MANUFACTURER DEFECT AND THAT THE WHEELS ARE NOT SAFE.

Mileage: 120,000

20160601FireELECTRICAL SYSTEM

I HAVE HAD SEVERAL PROBLEMS WITH THE SPARK PLUGS BLOWING OUT OF MOTOR AND BREAKING COIL CAUSING IT TOO LEAK FUEL VAPORS OUT POSSIBLY CAUSING A FIRE THIS HAS HAPPENED SEVERAL TIMES. THREE DIFFERENT CERTIFIED MECHANICS HAVE ADVISED THIS IS CAUSED TO DEFECT IN THE ALUMINUM HEADS FROM FACTORY NOT HAVING ENOUGH THREADS CAUSING THE SPARK PLUG TO BLOW OUT. POSSIBLY CAUSING INJURY OR FIRE. THIS ISSUE NEEDS ADDRESSED AS IT IS A SAFETY CONCERN. WE HAD A SMALL ENGINE FIRE CAUSING SLIGHT DAMAGE TO ENGINE COMPARTMENT THAT HAD TO BE REPAIRED.

Mileage: 160,000

20160601FireUNKNOWN OR OTHER

I HAVE HAD SEVERAL PROBLEMS WITH THE SPARK PLUGS BLOWING OUT OF MOTOR AND BREAKING COIL CAUSING IT TOO LEAK FUEL VAPORS OUT POSSIBLY CAUSING A FIRE THIS HAS HAPPENED SEVERAL TIMES. THREE DIFFERENT CERTIFIED MECHANICS HAVE ADVISED THIS IS CAUSED TO DEFECT IN THE ALUMINUM HEADS FROM FACTORY NOT HAVING ENOUGH THREADS CAUSING THE SPARK PLUG TO BLOW OUT. POSSIBLY CAUSING INJURY OR FIRE. THIS ISSUE NEEDS ADDRESSED AS IT IS A SAFETY CONCERN. WE HAD A SMALL ENGINE FIRE CAUSING SLIGHT DAMAGE TO ENGINE COMPARTMENT THAT HAD TO BE REPAIRED.

Mileage: 160,000

20160209VEHICLE SPEED CONTROL

TL* THE CONTACT OWNS A 2003 FORD F-250 SUPER DUTY. WHILE ATTEMPTING TO USE THE CRUISE CONTROL, THE VEHICLE SPEED FUNCTION WOULD NOT WORK. THE CONTACT STATED THAT THE SWITCH BECAME HOT AND FAILED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V399000 (VEHICLE SPEED CONTROL). THE FAILURE MILEAGE WAS 85,000.

Mileage: 85,000

20151213ENGINE

5.4 LITER MOTOR BLOWS SPARK PLUGS OUT OF THE ENGINE, BECAUSE SOME MORON AT FORD DESIGNED AN ENGINE WITH 2 OR 3 THREADS PER PLUG PORT ON ALUMINUM HEADS. FORD IS PAYING A CLASS-ACTION LAWSUIT FOR MODEL YEARS 2004 - 2008, BUT MINE IS A 2003. THANKS FOR THE SCREW-JOB, FORD.

Mileage: 102,000

20150623ENGINE

A SPARK PLUG BLEW OUT WHILE ACELERATING FROM A STOP SIGN, THIS HAS HAPPENED 3 SEPARATE OCCASIONS. A SMELL OF UNBURNT FUEL WAS PRESENT WHILE DRIVING TO FORD DEALER FOR REPAIR.

Mileage: 108,000

20150514FUEL/PROPULSION SYSTEM

1 OF THE TANK STRAPS BUSTED OFF AND THE TANK BEGAN SAGGING AND ALMOST TOUCHING THE GROUND, THUS CAUSING A SEVERE FIRE HAZARD.

Mileage: 120,000

20150512ENGINE AND ENGINE COOLING

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT NOTICED SMOKE FROM THE REAR OF THE VEHICLE AND THERE WAS A LOUD POPPING NOISE. THE VEHICLE WAS COMPLETELY SURROUNDED BY SMOKE RESULTING IN A FIRE. THE VEHICLE STALLED. THE FIRE WAS EXTINGUISHED INDEPENDENTLY. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE AND WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07V553000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 81,000. UPDATED 7/1/15*CN THE CONSUMER STATED THERE WAS NO FIRE, JUST EXCESSIVE PRESSURE IN THE CRANKCASE CAUSING THE ENGINE TO BLOW OIL OUT THE GLOW PLUG. UPDATED 03/31/16.*JB

Mileage: 81,000

20150512ENGINE AND ENGINE COOLING:ENGINE:DIESEL

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT NOTICED SMOKE FROM THE REAR OF THE VEHICLE AND THERE WAS A LOUD POPPING NOISE. THE VEHICLE WAS COMPLETELY SURROUNDED BY SMOKE RESULTING IN A FIRE. THE VEHICLE STALLED. THE FIRE WAS EXTINGUISHED INDEPENDENTLY. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE AND WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07V553000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 81,000. UPDATED 7/1/15*CN THE CONSUMER STATED THERE WAS NO FIRE, JUST EXCESSIVE PRESSURE IN THE CRANKCASE CAUSING THE ENGINE TO BLOW OIL OUT THE GLOW PLUG. UPDATED 03/31/16.*JB

Mileage: 81,000

20141105FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT MENTIONED THAT THE TRANSMISSION HAD TO BE SHIFTED INTO NEUTRAL AND THEN TO DRIVE BEFORE THE VEHICLE WOULD RESUME NORMAL FUNCTION. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN DIAGNOSED THAT THE FUEL PUMP RELAY BOX NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 89,919.

Mileage: 89,919

20140820TIRES

TL* THE CONTACT OWNS A 2003 FORD F-250 EQUIPPED WITH BF GOODRICH ULTRA ALL RANGE TIRES, LINE SIZE: P235/85/R16. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE REAR PASSENGER SIDE TIRE BLEW OUT. THE CONTACT MENTIONED THAT AFTER INSPECTING ALL THE TIRES, HE NOTICED THAT THE TIRE TREAD WAS WEARING PREMATURELY AND HAD STARTED SEPARATING. THE VEHICLE WAS TAKEN TO A TIRE SHOP. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE TIRES WERE NOT REPLACED. THE TIRE FAILURE MILEAGE WAS 85,151. THE VEHICLE CURRENT MILEAGE WAS 86,000. UPDATED 03/17/15*LJ UPDATED 08/25/2017*CT

Mileage: 85,150

20140728VEHICLE SPEED CONTROL

2003 FORD F-250. CONSUMER WRITES IN REGARDS TO SPEED CONTROL DEACTIVATION SWITCH FIRE. *SMD THE CONSUMER STATED THE VEHICLE WOULD OCCASIONALLY STALL AND RE-START, DUE TO VEHICLE MOMENTUM, BUT IT STALLED COMING TO A LOW RPM IDLE, OR STOP. WHEN IT STALLED, IT GAVE NO CODE WARNINGS OR DASH LIGHT INDICATOR. HE RESET THE IGNITION KEY AND RE-STARTED THE VEHICLE. THE LOCAL FORD DEALER COULD NOT FIND A PROBLEM. AFTER THE RECALL WAS PERFORMED, THE CONSUMER DID NOT EXPERIENCE ANY MORE PROBLEMS. *JB

20140114CrashSERVICE BRAKES

I WAS TRAVELING ON THE HIGHWAY DURING FIVE O CLOCK TRAFFIC AT A SPEED OF APPROXIMATELY 40 MPH WHEN SUDDENLY THE VEHICLES IN FRONT OF ME BEGAN CRASHING INTO EACH OTHER. I PRESSED MY FOOT ON THE BRAKE PEDAL TO STOP AND SUDDENLY THE PEDAL WENT STRAIGHT TO THE FLOOR AND I SMASHED INTO THE BACK OF THE CAR IN FRONT OF ME. TODAY THE AUTO SHOP HANDLING THE REPAIRS CALLED ME IN TO LOOK AT WHAT HAPPENED. THE MASTER CYLINDER BROKE COMPLETELY FREE FROM THE BOOSTER. THE METAL BRACKETS BROKE IN HALF AND SEPARATED CAUSING THE LOSE OF BRAKES AND THE ACCIDENT. I HAVE PHOTOS OF THE MASTER CYLINDER BLOWN AWAY FROM THE BOOSTER. *TR

Mileage: 198,000

20130904SERVICE BRAKES

TRUCK IS LIGHTLY USED. TODAY I HOOKED UP THE HORSE TRAILER TO HAUL HORSES AND WHEN I WAS HEADED DOWN THE DRIVEWAY AND USED THE BRAKES THEY COMPLETELY FAILED. I ENGAGED THE TOW MODE ON THE TRANSMISSION AND USED THE E-BRAKE TO STOP. THERE WAS NO WARNING JUST BRAKE PEDAL TO THE FLOOR FAILURE. IF THIS FAILURE OCCURRED 2 MINUTES LATER I WOULD OF BEEN AT HIGHWAY SPEED. THERE WAS A LARGE LEAK ON THE MAIN BRAKE LINE ABOVE THE REAR FUEL TANK. I INSPECTED THE MAIN BRAKE LINE AND EVERY PLACE THE BRAKE LINE IS ATTACHED TO THE FRAME THERE IS SIGNIFICANT CORROSION OF THE BRAKE LINE . 2 INCHES FROM THE ATTACHMENT THE BRAKE LINE LOOKS BRAND NEW. LOOKS LIKE THE ENGINEERS USED A DISSIMILAR METAL AND CAUSED A CORROSION CELL. 10 YEAR OLD TRUCK AND I AM SPENDING $800.00 TO REPLACE THE ENTIRE MAIN BRAKE LINE. THIS TYPE OF FAILURE ON A $50,000 TRUCK SHOULD NOT BE HAPPENING. DEALER SAYS HE HAS NEVER SEEN THIS BEFORE. THIS IS A SERIOUS SAFETY FAILURE. *JB

Mileage: 24,000

20130724TIRES

THREAD SEPARATION , THIS IS THE SECOND BFG TIRE THAT HAS SEPARATED REFER TO ODI NUMBER 10508448. *TR

Mileage: 179,946

20130528STEERING

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE VEHICLE SHOOK VIOLENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 170,000 AND THE CURRENT MILEAGE WAS 228,000. *TR

Mileage: 170,000

20130528SUSPENSION

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE VEHICLE SHOOK VIOLENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 170,000 AND THE CURRENT MILEAGE WAS 228,000. *TR

Mileage: 170,000

20130416TIRES

TIRE TREAD CAME OFF THE TIRE AT THE STEEL BELTS. *TR

Mileage: 18,788

Compare 2003FORDF-250 SD to Similar Vehicles

NHTSA Investigations 8 Open

View all investigations

Frequently Asked Questions

How many complaints does the 2003 FORD F-250 SD have?
The 2003 FORD F-250 SD has 229 NHTSA complaints, 6 crashes, 14 fires, 5 injuries, and 0 deaths reported.
Are there any recalls for the 2003 FORD F-250 SD?
Yes, the 2003 FORD F-250 SD has 6 recall(s). The most common affected component is EXTERIOR LIGHTING. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2003 FORD F-250 SD?
The most-complained component for the 2003 FORD F-250 SD is ENGINE AND ENGINE COOLING:ENGINE:DIESEL with 27 complaints. Other frequently reported areas include ENGINE AND ENGINE COOLING and ENGINE AND ENGINE COOLING:ENGINE.
Is the 2003 FORD F-250 SD safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.