Total Complaints
452 filings
FORD EXPEDITION · model year
452 NHTSA complaints, 22 crash reports, and 5 active recalls for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 2005FORDEXPEDITION carries 452 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 22 crashes, 6 fires, 21 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2005 EXPEDITION is electrical system with 72 filings, followed by vehicle speed control (61) and engine (57). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 5 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle, the full NHTSA campaign numbers are listed below.
NHTSA currently has 4 investigation files overlapping the 2005 EXPEDITION. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
452 filings
Crashes Reported
22 reports
Source
NHTSA ODI
Federal complaints database
Above median complaint volume, review patterns below.
| Component | Count |
|---|---|
| ELECTRICAL SYSTEM | 72 |
| VEHICLE SPEED CONTROL | 61 |
| ENGINE | 57 |
| ENGINE AND ENGINE COOLING | 38 |
| FUEL SYSTEM, GASOLINE | 32 |
| POWER TRAIN | 29 |
| FUEL/PROPULSION SYSTEM | 20 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 13 |
| FUEL SYSTEM, OTHER | 9 |
| STRUCTURE:BODY | 9 |
| STEERING | 9 |
| SERVICE BRAKES | 8 |
| AIR BAGS | 7 |
| TIRES | 6 |
| ENGINE AND ENGINE COOLING:ENGINE | 6 |
EXTERIOR LIGHTING
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE D
EXTERIOR LIGHTING
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED
FUEL SYSTEM, GASOLINE
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE
EXTERIOR LIGHTING:HEADLIGHTS
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPME
EXTERIOR LIGHTING
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES
Engine Missing
Engine Missing
The contact owns a 2005 Ford Expedition. The contact stated that while driving at an undisclosed speed, the vehicle made an abnormal sound. The vehicle was taken to an independent mechanic, where the contact was notified of an engine misfire. The spark plugs were replaced. Additionally, the contact stated while driving 55 MPH, the brake pedal became stiff, and the vehicle failed to immediately stop. Additionally, the vehicle made an abnormal sound and stalled. The vehicle was taken to an independent mechanic, who informed the contact that the spark plugs, and the engine needed to be replaced. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 89,000.
Mileage: 89,000
COOPER TIRES 265/70/17 DISCOVERER M+S. BELT SEPARATION AND TIRE DEFORMITY ON 3 OF 4 TIRES IN THE LAST 1000 MILES. 2 FAILED WITHIN THE LAST 200 MILES. IN MOTION, HIGHWAY. . SEVERE VIBRATION OCCURRED. (THINK PAINT MIXER) LOW USE 80% TREAD REMAINS. MAX USE OF 3K MILES PER YEAR BUT NOT ALL YEARS. PURCHASED IN 2013. DOT RM1Y C6J 2412 COOPER CUSTOMER SERVICE CLAIMS I DIDN'T USE THEM ENOUGH. *TR
Mileage: 130,000
COOPER TIRES 265/70/17 DISCOVERER M+S. BELT SEPARATION AND TIRE DEFORMITY ON 3 OF 4 TIRES IN THE LAST 1000 MILES. 2 FAILED WITHIN THE LAST 200 MILES. IN MOTION, HIGHWAY. . SEVERE VIBRATION OCCURRED. (THINK PAINT MIXER) LOW USE 80% TREAD REMAINS. MAX USE OF 3K MILES PER YEAR BUT NOT ALL YEARS. PURCHASED IN 2013. DOT RM1Y C6J 2412 COOPER CUSTOMER SERVICE CLAIMS I DIDN'T USE THEM ENOUGH. *TR
Mileage: 130,000
MY TRUCK LOST ALL FORWARD GEARS EXCEPT FOR REVERSE OUT OF THE BLUE THE OTHER MORNING WHEN ATTEMPTING TO LEAVE HOME. VALVE BODY, SERVOS, SOLENOIDS, HAVE BEEN REPLACED AND STILL HAS NOT CORRECTED THE ISSUE. THE VEHICAL HAS LESS THEN 155000 MILES
Mileage: 155,000
ENGINE MAKES RATTLING NOISE AND MISSING BADLY
Mileage: 30,000
MY CAR AT TIMES WILL GIVE A HARD START. TURNING, BUT NOT FULLY TURNING OVER OR GIVES OFF A SOUND THAT I CAN ONLY DESCRIBE AS AN ELEPHANT TRUMPETING. WHEN IT DOES START AT TIMES IT WILL SHUT COMPLETELY OFF JUST AS FAST. IT HESITATES TO PICK UP ADEQUATE SPEED AND WILL STUMBLE OR JERK, AND WHEN PUT IN REVERSE IT WILL COMPLETELY STALL OUT. I'VE HAD A NEW BATTERY INSTALLED, AND THE SPARK PLUGS AND BOOTS HAVE BEEN CHANGED, BUT TO NO AVAIL.
Mileage: 152,600
MY CAR AT TIMES WILL GIVE A HARD START. TURNING, BUT NOT FULLY TURNING OVER OR GIVES OFF A SOUND THAT I CAN ONLY DESCRIBE AS AN ELEPHANT TRUMPETING. WHEN IT DOES START AT TIMES IT WILL SHUT COMPLETELY OFF JUST AS FAST. IT HESITATES TO PICK UP ADEQUATE SPEED AND WILL STUMBLE OR JERK, AND WHEN PUT IN REVERSE IT WILL COMPLETELY STALL OUT. I'VE HAD A NEW BATTERY INSTALLED, AND THE SPARK PLUGS AND BOOTS HAVE BEEN CHANGED, BUT TO NO AVAIL.
Mileage: 152,600
MY CAR AT TIMES WILL GIVE A HARD START. TURNING, BUT NOT FULLY TURNING OVER OR GIVES OFF A SOUND THAT I CAN ONLY DESCRIBE AS AN ELEPHANT TRUMPETING. WHEN IT DOES START AT TIMES IT WILL SHUT COMPLETELY OFF JUST AS FAST. IT HESITATES TO PICK UP ADEQUATE SPEED AND WILL STUMBLE OR JERK, AND WHEN PUT IN REVERSE IT WILL COMPLETELY STALL OUT. I'VE HAD A NEW BATTERY INSTALLED, AND THE SPARK PLUGS AND BOOTS HAVE BEEN CHANGED, BUT TO NO AVAIL.
Mileage: 152,600
THE CAR TURNS OFF. I NEED TO PUT THE CAR IN PARK WAIT A FEW MINUTES THEN TURN THE CAR BACK ON AND IT WORKS. THE BAD THING IS IT CAN HAPPEN AT ANY TIME.
Mileage: 186,609
I WAS DRIVING AND ALL OF A SUDDEN STEERING WHEEL LOCKED AND MY CAR LITERALLY SHUT OFF WHILE I WAS DRIVING.. I COASTED TO THE SIDE AND I TURNED OFF CAR.. TRIED TO TURN IT BACK ON AND IT KEPT CRANKING AND I KEPT DOING IT LIKE 5 TIMES UNTIL IT STARTED BACK UP. SURE IT IS A 2005, BUT IT HAS BEEN GIVING ME PROBLEMS SINCE I GOT IT, NOW IT IS WORSE. I DON'T BELIEVE IT IS WEAR AND TEAR I ACTUALLY REPLACED THE WHOLE ENGINE 4 YEARS AFTER I BOUGHT MY CAR WHICH IS RIDICULOUS TO BEGIN WITH. IF MY CAR BURNS UP WHILE I AM DRIVING I WILL REALLY MAKE A STINK..
Mileage: 200,000
I WAS DRIVING AND ALL OF A SUDDEN STEERING WHEEL LOCKED AND MY CAR LITERALLY SHUT OFF WHILE I WAS DRIVING.. I COASTED TO THE SIDE AND I TURNED OFF CAR.. TRIED TO TURN IT BACK ON AND IT KEPT CRANKING AND I KEPT DOING IT LIKE 5 TIMES UNTIL IT STARTED BACK UP. SURE IT IS A 2005, BUT IT HAS BEEN GIVING ME PROBLEMS SINCE I GOT IT, NOW IT IS WORSE. I DON'T BELIEVE IT IS WEAR AND TEAR I ACTUALLY REPLACED THE WHOLE ENGINE 4 YEARS AFTER I BOUGHT MY CAR WHICH IS RIDICULOUS TO BEGIN WITH. IF MY CAR BURNS UP WHILE I AM DRIVING I WILL REALLY MAKE A STINK..
Mileage: 200,000
I WAS DRIVING AND ALL OF A SUDDEN STEERING WHEEL LOCKED AND MY CAR LITERALLY SHUT OFF WHILE I WAS DRIVING.. I COASTED TO THE SIDE AND I TURNED OFF CAR.. TRIED TO TURN IT BACK ON AND IT KEPT CRANKING AND I KEPT DOING IT LIKE 5 TIMES UNTIL IT STARTED BACK UP. SURE IT IS A 2005, BUT IT HAS BEEN GIVING ME PROBLEMS SINCE I GOT IT, NOW IT IS WORSE. I DON'T BELIEVE IT IS WEAR AND TEAR I ACTUALLY REPLACED THE WHOLE ENGINE 4 YEARS AFTER I BOUGHT MY CAR WHICH IS RIDICULOUS TO BEGIN WITH. IF MY CAR BURNS UP WHILE I AM DRIVING I WILL REALLY MAKE A STINK..
Mileage: 200,000
CRANK NO START, AFTER REPLACED NEW FUEL PUMP, FILTER AND OTHER PARTS WOULD NOT START AND NOT GETTING FUEL. WAS IN MOTION AND DIED AFTER MAKING A RIGHT TURN AFTER FILLING FUEL TANK.
Mileage: 133,000
CRANK NO START, AFTER REPLACED NEW FUEL PUMP, FILTER AND OTHER PARTS WOULD NOT START AND NOT GETTING FUEL. WAS IN MOTION AND DIED AFTER MAKING A RIGHT TURN AFTER FILLING FUEL TANK.
Mileage: 133,000
MY GEAR SHIFT BROKE WHICH BROKE THE STEERING COLUMN AND I FEEL LIKE THIS IS DEFAULTED SYSTEM SO DO FORD BECAUSE DID CONTINUE THIS STEERING COLUMN SO I HAD TO REPLACE IT WITH ONE FROM JUNK YARD SO HOW IS THAT SAFE FOR ME AS A CONSUMER WELL I FILING THIS JUST IN CASE IT BREAK AGAIN AND MY LIFE IS IN DANGER MY CAR CAME OUTTA OF PARK LIKE TO TANNED ME OVER SO I'M SPEAKING UP BECAUSE THIS PUT MY LIFE IN DANGER
Mileage: 212,461
ALUMINUM BODY PANELS ARE CORRODING UNDERNEATH THE PAINT, CAUSING BUBBLING, FLAKING, AND CHIPPING OF THE PAINT. THIS IS NOT CAUSED NATURALLY, THIS IS A FAILURE ON THE PART OF FORD AND THEIR QUALITY CONTROL. THE ALUMINUM UNDERNEATH WAS CONTAMINATED FROM THE FACTORY WITH IRON CAUSING CORROSION. WHILE KNOWING ABOUT THIS PROBLEM, THEY FAILED TO ISSUE A RECALL.
Mileage: 100,000
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE FUEL CAP AND THE TIRE SENSOR WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER (CAPITAL FORD OF CHARLOTTE LOCATED AT 5411 N TRYON ST, CHARLOTTE, NC 28213) WHERE IT WAS DIAGNOSED THAT THE TIRE SENSOR, THE FUEL CAP AND THE WINDSHIELD WIPER BLADE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT STATED THAT THE FUEL CAP WARNING LIGHT, FAILURE OCCURRED EVEN AFTER REPLACING THE PART. THE MANUFACTURER WAS NOT CONTACTED AND WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 94,368.
Mileage: 94,368
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE FUEL CAP AND THE TIRE SENSOR WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER (CAPITAL FORD OF CHARLOTTE LOCATED AT 5411 N TRYON ST, CHARLOTTE, NC 28213) WHERE IT WAS DIAGNOSED THAT THE TIRE SENSOR, THE FUEL CAP AND THE WINDSHIELD WIPER BLADE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT STATED THAT THE FUEL CAP WARNING LIGHT, FAILURE OCCURRED EVEN AFTER REPLACING THE PART. THE MANUFACTURER WAS NOT CONTACTED AND WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 94,368.
Mileage: 94,368
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology - how this data is sourced, computed, and verified.