FORD ECONOLINE · model year

1991 FORD ECONOLINE

37 NHTSA complaints, 11 crash reports for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 1991FORDECONOLINE carries 37 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 11 crashes, 1 fire, 22 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1991 ECONOLINE is fuel system, gasoline:storage:auxillary tank:selector devices with 4 filings, followed by engine and engine cooling:engine:gasoline (3) and service brakes, hydraulic:foundation components (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 1 investigation file overlapping the 1991 ECONOLINE. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

37
Complaints
11
Crashes
1
Fires
22
Injuries
0
Deaths

Total Complaints

37 filings

Crashes Reported

11 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES4
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE3
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS2
POWER TRAIN:AUTOMATIC TRANSMISSION2
SEATS2
ENGINE AND ENGINE COOLING:ENGINE2
WHEELS:HUBCAP/COVER2
TIRES2
FUEL SYSTEM, GASOLINE2
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER1
WHEELS1
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS1
SERVICE BRAKES, HYDRAULIC:FLUID1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1

Recent Complaints

20090331FUEL SYSTEM, GASOLINE

TL*THE CONTACT OWNS A 1991 FORD ECONOLINE. THE CONTACT NOTICED FUEL COMING FROM THE GAS TANK ALONG WITH A PUDDLE OF GASOLINE ON THE GROUND. THE DEALER STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 91V146000 (FUEL SYSTEM, GASOLINE:STORAGE:AUXILIARY TANK:SELECTOR DEVICES), ALTHOUGH THE FAILURES WERE IDENTICAL. THE VEHICLE HAS NOT BEEN REPAIRED. THIS IS THE FIRST TIME THIS FAILURE HAS OCCURRED. THE FAILURE MILEAGE WAS 175,000 AND CURRENT MILEAGE WAS 245,000.

Mileage: 175,000

20070817FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

TL*THE CONTACT OWNS A 1991 FORD ECONOLINE. THE CONTACT STATED THAT HER VEHICLE HAS A DUAL TANK. WHILE DRIVING ON THE BACK TANK, SHE SMELLED GAS COMING FROM THE VEHICLE. SHE LEARNED THAT FUEL WAS LEAKING FROM UNDER THE GAS CAP ON THE FRONT TANK AND WAS MIXING WITH THE FUEL FROM THE REAR TANK. SHE SWITCHED TO THE FRONT FUEL TANK AND CONTINUED DRIVING. THE CONTACT ONLY USES ONE TANK, BUT FUEL CONTINUES TO LEAK BACK AND FORTH BETWEEN THE TANKS. MECHANICS STATED THAT SHE NEEDED TO CHANGE THE SELECTOR VALVE. NHTSA RECALL NUMBER 91V146000 (FUEL SYSTEM, GASOLINE:STORAGE:AUXILIARY TANK:SELECTOR DEVICES) WAS REFERENCED. THE PURCHASE DATE, SPEED, AND DEALER INFORMATION WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 52,867.

Mileage: 52,867

20041019TIRES:TREAD/BELT

WHILE DRIVING 75 MPH, THE REAR DRIVER SIDE TIRE TREAD SEPARATED. THE CONSUMER PULLED OVER TO CHANGE THE TIRE. COOPER SIZE#23575R15 PLEASE PROVIDE THE DOT NUMBER. *JB

Mileage: 15,000

20030127CrashTIRES

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashINTERIOR LIGHTING

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashVEHICLE SPEED CONTROL:CRUISE CONTROL

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashSTEERING

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashSERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashSEAT BELTS

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashSEATS

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashFUEL SYSTEM, GASOLINE

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashSTRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashELECTRICAL SYSTEM

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20030127CrashVISIBILITY:WINDSHIELD WIPER/WASHER

THE CONSUMER HAS EXPERIENCED PROBLEMS WITH THE FOLLOWING : TIRES (DIRECTIONAL/4 WAY), COURTESY LIGHTS, CRUISE CONTROL, STEERING (NOISE), BRAKES/REAR ANTI-LOCK, SEAT BELTS, SEATS (LOOSE), GAS LEAK, REAR DOOR(S) LEAK/DRIVER SIDE DOOR HINGE, DASH CRACKED, LOOSE RUNNING BOARD, FRONT FENDER (PASSENGER SIDE), ARM ON DRIVER SIDE SEAT IS BROKEN, WIPERS, AND THE IGNITION KEY IS STICKING IN THE START POSITION. (TIRES-COPPER DISCOVER) SCC

20020815TIRES

AS I WAS DRIVING EAST ON STATE ROUTE 410 EAST THE RIGHT REAR TIRE BLEW THE TREAD OFF ABOUT 3/4 OF THE WAY AROUND THE TIRE. THIS TIRE WAS MY SPARE AND HAD BEEN ROTATED ON TO MY VAN ABOUT 18 MOTHS AGO. IT WAS ALMOST BRAND NEW THEN IT STILL HAD THE LITTLE RUBBER NUBS ON IT FROM BEING NEW. IT IS ESTIMATED THAT THIS TIRE HAD LESS THAN 8000 MILES ON IT. WHEN THE TREAD CAM OFF IT KNOCKED THE EXHAUST PIPE UP INTO THE FENDER AND THE TREAD THEN WRAPPED ITSELF AROUND MY SUSPENSION. I WS UNABLE TO READ THE DOT CODE ON THE TIRE BECAUSE OF THE DAMAGE. MY FENDER IS PUSHED OUT AND I HAVE A HOLE IN MY EXHAUT PIPE FROM THIS INCIDENT. FORTUNATELY IT DID NOT COMPLETELY BLOW OUT. I STILL HAVE THE TIRE AND THE TREAD THAT CAME OFF OF IT. I CAN IF NECESSARY HAVE THE PERSON WHO HELPED ME ON THE ROADSIDE WRITE A STATEMENT OF WHAT HE HAD TO DO TO GET ME BACK ON THE ROAD AGAIN.

20011231FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

THERE IS A PROBLEM WITH FUEL TANK LEAKING,THE ODOR GETS INTO VEHICLE. *AKCONSUMER STATED PRIOR TO THE RECALL THE AUXILLARY FUEL TANK SELECTOR VALVE WAS DEFECTIVE, CAUSING FUEL TO BE PUMPED FROM ONE TANK TO THE OTHER, OVERFLOWING OTHER TANK AND FUEL SPEWING FROM FILLER CAP INTO CAB AND ON TO GROUND, RECALL #91V146000. *YD

20011207FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

FUEL TANK SELECTOR VALVE IS DEFECTIVE. GAS WILL GUSH OUT OF ONE TANK INTO THE OTHER TANK, OVERFLOWING, AND CAUSING FUEL TO LEAK. CONSUMER HAS CONTACTED MANUFACTURER. *AK *YH

20000908WHEELS:HUBCAP/COVER

THE RIGHT FRONT HUB LOCKED UP CAUSING THE ENTIRE WHEEL ASSEMBLY TO FALL OFF OF THE VEHICLE (OHIO TRAFFIC CRASH REPORT). *MJS

19991129WHEELS:HUBCAP/COVER

THE RIGHT FRONT HUB LOCKED UP CAUSING THE ENTIRE WHEEL ASSEMBLY TO FALL OFF OF THE VEHICLE (OHIO TRAFFIC CRASH REPORT). *MJS

19991109SERVICE BRAKES, HYDRAULIC:POWER ASSIST

VEHICLE PARKED IN DRIVEWAY AND BRAKES WORKING NORMALLY. ON RESTARTING VEHICLE THERE WAS TOTAL FAILURE OF BRAKING SYSTEM. DIAMOND RV FOUND A DISINTEGRATED CHECK VALVE WITH AN IRREGULAR ONE CM WHOLE IN THE VALVE AND SEVERAL CRACKS ELSEWHERE. HAD THIS OCCURRED AT HIGHWAY SPEED I DOUBT WE WOULD HAVE ESCAPED MAJOR INJURY.

Compare 1991FORDECONOLINE to Similar Vehicles

NHTSA Investigations

Frequently Asked Questions

How many complaints does the 1991 FORD ECONOLINE have?
The 1991 FORD ECONOLINE has 37 NHTSA complaints, 11 crashes, 1 fires, 22 injuries, and 0 deaths reported.
What are the most common problems with the 1991 FORD ECONOLINE?
The most-complained component for the 1991 FORD ECONOLINE is FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES with 4 complaints. Other frequently reported areas include ENGINE AND ENGINE COOLING:ENGINE:GASOLINE and SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS.
Is the 1991 FORD ECONOLINE safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.