Total Complaints
9 filings
FORD E-SERIES · model year
9 NHTSA complaints for this specific cohort.
NHTSA overall rating
Not crash-tested
New Car Assessment Program
The 1997FORDE-SERIES carries 9 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 1 fire, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.
Component-level analysis is where model-year complaints become actionable: the top complaint category for the 1997 E-SERIES is tires:tread/belt with 8 filings, followed by tires (2) and tires (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.
NHTSA currently has 177 investigation files overlapping the 1997 E-SERIES, and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.
Total Complaints
9 filings
Crashes Reported
0 reports
Source
NHTSA ODI
Federal complaints database
At or below the fleet median complaint volume.
| Component | Count |
|---|---|
| TIRES:TREAD/BELT | 8 |
| TIRES | 2 |
| TIRES | 2 |
| SUSPENSION | 2 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS | 1 |
| WHEELS | 1 |
| STEERING | 1 |
| SERVICE BRAKES, HYDRAULIC:BRAKE FLUID LOW WARNING: LAMP | 1 |
| ELECTRICAL SYSTEM:WIRING | 1 |
| FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS | 1 |
This vehicle was made by Ford as a partially complete vehicle and converted to 4 wheel drive by Quigley Motor Company Inc. The Quigley torque arms installed appear to commonly fail from some of the earlier years and a design change has been made (from C-channel arms to tubular). The design and construction of the C-channel torque arm (connecting the front axle to the frame of the vehicle) is prone to failure from low cycle fatigue near the welds. Upon failure, the structural integrity of the vehicle is compromised which results could range from handling issues to loss of control of the vehicle (if more than one torque arm fails or failure of one leads to cascading failures in other components, the front axle could become disconnected from the vehicle while in motion leading to an accident.
DT: THE CONTACT STATED WHILE PUTTING FUEL IN THE VEHICLE IT WAS LEAKING. THE FIRST TIME THIS HAPPENED HE THOUGHT THE PUMP DID NOT CUT ITSELF OFF. THE NEXT TIME HE PUMPED FUEL IT CONTINUED TO LEAK. THE CONTACT TOOK THE VEHICLE TO A DEALERSHIP, AND THEY FOUND THE HOSE THAT CONNECTED TO THE TANK WAS DRY ROTTED. AT THAT TIME, HE HAD THE HOSE REPLACED.*AK UODATED 12/27/05. *JB
Mileage: 28,650
DT: FORD EXPEDITION. NOTHING WAS APPARENT BEFORE THE FAILURE. TWO MINUTES AFTER ARRIVING HOME THERE WAS AN EXPLOSION IN THE ENGINE COMPARTMENT. CONTACTED FORD, THE POLICE, AND THE FIRE DEPARTMENT. THE FIRE DEPARTMENT PUT THE FIRE OUT, AND SAID IT WAS IN THE ENGINE AREA WITH ELECTRICAL ARCING. FORD SAID THEY WERE GOING TO SEND AN INSPECTOR ON 3 DIFFERENT OCCASIONS, BUT NOW SAID THE CASE WAS CLOSED AND WILL NOT BE SEND AN INSPECTOR. *AK
Mileage: 100,000
I WAS AWARE OF A PROBLEM WITH THE FORD BRAKE PRESSURE SWITCH STARTING FIRES IN EXPLORES AND RANGERS I BELIEVE. OUR COMPANY OWNS 17 ECONOLINE CHASSIS VEHICLES AT THIS DIVISION. I WAS JUST CONCERNED WHEN I FOUND A BLOWN FUSE IN THE 4-WAY FLASHER CIRCUIT OF OUR 97 E-SUPER DUTY VAN. WHICH THIS CIRCUIT ALSO CONTAINS THE BRAKE PRESSURE SWITCH. WHEN REINSTALLING THE FUSE THE BRAKE PRESSURE SWITCH STARTED TO SMOKE AND GET HOT ENOUGH TO GET THE BRAKE FLUID TO ITS FLASH POINT. THE BRAKE FLUID PROCEEDED TO SMOKE AND PUSH ITS WAY PAST THE SWITCH. NO DAMAGE WAS DONE OTHER THAN A NEW SWITCH. IWAS JUST CONCERNED THAT THE FUSE DID NOT BLOW AND IF I WAS NOT THE THE VEHICLE WOULD HAVE CAUGHT FIRE.
WE PURCHASED A 1997 FORD E150 RAISED ROOF CONVERSION VAN FROM JIM O'NEAL FORD IN SELLERSBURG, INDIANA JUST ACROSS THE BORDER FROM LOUISVILLE, KENTUCKY. THE CONVERSION WAS BY SUPERIOR IN LOUISVILLE. WE PURCHASED THAT PARTICULAR VAN BECAUSE IT WAS HIGHLY RATED BY FORD MOTOR COMPANY AS A CONVERSION COMPANY. WE DROVE THE VAN FOR SIX YEARS AND JUST RECENTLY TRADED IT IN. IT HAS 97,000 MILES ON IT. THE MAJOR PROBLEM WE HAD WITH THE VAN WAS WITH THE FRONT END. BOTH FORD AND OUR LOCAL TIRE DEALER HAVE TOLD US THAT BECAUSE THE VAN IS RAISED ROOF AND HEAVIER THAN NORMAL, WE SHOULD EXPECT EXCESSIVE TIRE AND BRAKE WEAR. HOWEVER, WE OFTEN WOULD HAVE TO PUT BRAKES ON THE VAN MORE THAN ONCE A YEAR AND REPLACE ALL FOUR TIRES YEARLY. THE FRONT TIRES WOULD GET ABNORMAL WEAR (CUPPING) WHICH WOULD DESTROY ALL FOUR TIRES EVENTUALLY WITH NORMAL ROTATION. AT 60,000 MILES, A FORD REPAIR SHOP IN JOPLIN, MO TOLD US THE BALL JOINTS WERE BAD AND NEEDED TO BE REPLACED. THEY FELT THAT WAS THE PROBLEM ALL
WE PURCHASED A 1997 FORD E150 RAISED ROOF CONVERSION VAN FROM JIM O'NEAL FORD IN SELLERSBURG, INDIANA JUST ACROSS THE BORDER FROM LOUISVILLE, KENTUCKY. THE CONVERSION WAS BY SUPERIOR IN LOUISVILLE. WE PURCHASED THAT PARTICULAR VAN BECAUSE IT WAS HIGHLY RATED BY FORD MOTOR COMPANY AS A CONVERSION COMPANY. WE DROVE THE VAN FOR SIX YEARS AND JUST RECENTLY TRADED IT IN. IT HAS 97,000 MILES ON IT. THE MAJOR PROBLEM WE HAD WITH THE VAN WAS WITH THE FRONT END. BOTH FORD AND OUR LOCAL TIRE DEALER HAVE TOLD US THAT BECAUSE THE VAN IS RAISED ROOF AND HEAVIER THAN NORMAL, WE SHOULD EXPECT EXCESSIVE TIRE AND BRAKE WEAR. HOWEVER, WE OFTEN WOULD HAVE TO PUT BRAKES ON THE VAN MORE THAN ONCE A YEAR AND REPLACE ALL FOUR TIRES YEARLY. THE FRONT TIRES WOULD GET ABNORMAL WEAR (CUPPING) WHICH WOULD DESTROY ALL FOUR TIRES EVENTUALLY WITH NORMAL ROTATION. AT 60,000 MILES, A FORD REPAIR SHOP IN JOPLIN, MO TOLD US THE BALL JOINTS WERE BAD AND NEEDED TO BE REPLACED. THEY FELT THAT WAS THE PROBLEM ALL
WE PURCHASED A 1997 FORD E150 RAISED ROOF CONVERSION VAN FROM JIM O'NEAL FORD IN SELLERSBURG, INDIANA JUST ACROSS THE BORDER FROM LOUISVILLE, KENTUCKY. THE CONVERSION WAS BY SUPERIOR IN LOUISVILLE. WE PURCHASED THAT PARTICULAR VAN BECAUSE IT WAS HIGHLY RATED BY FORD MOTOR COMPANY AS A CONVERSION COMPANY. WE DROVE THE VAN FOR SIX YEARS AND JUST RECENTLY TRADED IT IN. IT HAS 97,000 MILES ON IT. THE MAJOR PROBLEM WE HAD WITH THE VAN WAS WITH THE FRONT END. BOTH FORD AND OUR LOCAL TIRE DEALER HAVE TOLD US THAT BECAUSE THE VAN IS RAISED ROOF AND HEAVIER THAN NORMAL, WE SHOULD EXPECT EXCESSIVE TIRE AND BRAKE WEAR. HOWEVER, WE OFTEN WOULD HAVE TO PUT BRAKES ON THE VAN MORE THAN ONCE A YEAR AND REPLACE ALL FOUR TIRES YEARLY. THE FRONT TIRES WOULD GET ABNORMAL WEAR (CUPPING) WHICH WOULD DESTROY ALL FOUR TIRES EVENTUALLY WITH NORMAL ROTATION. AT 60,000 MILES, A FORD REPAIR SHOP IN JOPLIN, MO TOLD US THE BALL JOINTS WERE BAD AND NEEDED TO BE REPLACED. THEY FELT THAT WAS THE PROBLEM ALL
WE PURCHASED A 1997 FORD E150 RAISED ROOF CONVERSION VAN FROM JIM O'NEAL FORD IN SELLERSBURG, INDIANA JUST ACROSS THE BORDER FROM LOUISVILLE, KENTUCKY. THE CONVERSION WAS BY SUPERIOR IN LOUISVILLE. WE PURCHASED THAT PARTICULAR VAN BECAUSE IT WAS HIGHLY RATED BY FORD MOTOR COMPANY AS A CONVERSION COMPANY. WE DROVE THE VAN FOR SIX YEARS AND JUST RECENTLY TRADED IT IN. IT HAS 97,000 MILES ON IT. THE MAJOR PROBLEM WE HAD WITH THE VAN WAS WITH THE FRONT END. BOTH FORD AND OUR LOCAL TIRE DEALER HAVE TOLD US THAT BECAUSE THE VAN IS RAISED ROOF AND HEAVIER THAN NORMAL, WE SHOULD EXPECT EXCESSIVE TIRE AND BRAKE WEAR. HOWEVER, WE OFTEN WOULD HAVE TO PUT BRAKES ON THE VAN MORE THAN ONCE A YEAR AND REPLACE ALL FOUR TIRES YEARLY. THE FRONT TIRES WOULD GET ABNORMAL WEAR (CUPPING) WHICH WOULD DESTROY ALL FOUR TIRES EVENTUALLY WITH NORMAL ROTATION. AT 60,000 MILES, A FORD REPAIR SHOP IN JOPLIN, MO TOLD US THE BALL JOINTS WERE BAD AND NEEDED TO BE REPLACED. THEY FELT THAT WAS THE PROBLEM ALL
AT 70 M.P.H. ON FLAT , DRY ROAD THE TREAD SEPERATED FROM THE INFLATED FIRESTONE TIRE AND CAUSED DAMAGE TO MOTORHOME.
WHILE DRIVING 70 MPH AND WITHOUT WARNING REAR DRIVER'S OUTER TIRE BLEW OUT, WHICH RESULTED IN TREAD SEPARATION, FIRESTONE, MODEL LT225/75R16E DOT: UNKNOWN. FORD AND FIRESTONE WERE NOTIFIED. *AK
A TIRE BLEW OUT AND DAMAGED THE MOTOR HOME. FIRESTONE LT 225/75/16. PLEASE PROVIDE DETAILS.
WHILE DRIVING 60 MPH AND WITHOUT WARNING, THE REAR PASSENGER OUTER TIRE BLEWOUT, WHICH RESULTED IN TREAD SEPARATION, WITHIN THE NEXT 24 HOURS, THE DRIVER'S SIDE INNER TIRE ALSO BLEWOUT. FIRESTONE HAD BEEN NOTIFIED.*AK *TS *JB
Mileage: 25,315
WHILE DRIVING THE TREAD SEPARATED FROM THE TIRE CAUSING DAMAGE TO THE UNDERCARRIAGE OF THE VEHICLE, FIRESTONE LT 225/75R16, CLAIM #13-7061-497. NLM
FIRESTONE STEEL EX RADIAL LT225/75R16 DOT #VN1L1XA436 - INSIDE RIGHT REAR TIRE TREAD SEPARATED AND THE LEFT OUTSIDE TIRE BLEWOUT AT 50 MPH, CAUSING DAMAGE TO THE VEHICLE. FIRESTONE HAS BEEN NOTIFIED. *AK *TT
FIRESTONE STEEL EX RADIAL LT225/75R16 DOT #VN1L1XA436 - INSIDE RIGHT DUAL TIRE SEPARATED WHILE GOING 50MPH. NO WARNING SIGNS, JUST A LOUD BANG AND RUBBER SEEN FLAPPING IN REAR VIEW MIRROR. FIRESTONE CONTACTED. *AK *TT
WHILE DRIVING ABOUT 60MPH RIGHT FRONT TIRE TREAD SEPARATED, CAUSING TIRE TO BLOWOUT AND DAMAGE TO FENDER WELL AND NUT GUARD. DEALER CAN NOT MAKE A DETERMINATION ON RUINED TIRE.*AK TIRE WAS A FIRESTONE STEELTEX RADIAL, SIZE P225/75R16, DOT NUMBER VD7LXA196, CONSUMER STATES THEY ARE HAVING PROBLEMS WITH THE OTHER FRONT TIRE, CONSUMER FEELS HE SHOULD BE COMPENSATED FOR ALL SEVEN TIRES. *SLC
THIS FIRESTONE TIRES LT225/75R16 DOT:VD1L1XD227. TIRE WAS ON A MOTORHOME WHEN TREAD BEGAN TO SEPARATE. TREAD CAUSED DAMAGE TO THE MOTORHOME ITSELF. FIRESTONE HAS BEEN CONTACTED.*AK 3 OTHER TIRES HAD BULGES ON THEM. WHEN BRAKE PEDAL IS PUSHED, NOTHING HAPPENS. *SLC
THIS FIRESTONE TIRES LT225/75R16 DOT:VD1L1XD227. TIRE WAS ON A MOTORHOME WHEN TREAD BEGAN TO SEPARATE. TREAD CAUSED DAMAGE TO THE MOTORHOME ITSELF. FIRESTONE HAS BEEN CONTACTED.*AK 3 OTHER TIRES HAD BULGES ON THEM. WHEN BRAKE PEDAL IS PUSHED, NOTHING HAPPENS. *SLC
WHILE PUTTING AIR IN TIRE NOTICED TIRE WAS UNEVEN ON TOP OF TREAD. TIRES ARE NOT PART OF RECALL.*AK DOT # VD1L1XA456. *SLC
PE00020; THE FIRESTONE STEELTEX TIRE EXPERIENCED TREAD SEPARATION: WHILE DRIVING AT 65 MPH TREAD ON THE OUTSIDE DRIVER'S SIDE REAR TIRE CAME OFF. DRIVER WAS ABLE TO CORRECT THE PROBLEM. VEHICLE WAS A 1997, FORD, F350. TIRE SIZE P22575R16, DOT # VD1L406. ORIGINAL TIRE EQUIPMENT. TIRE MILEAGE 21 685. *AK VEHICLE EXPERIENCED PROPERTY DAMAGE, ON THE SECOND TREAD SEPARATION, THE TIRE REMAINED INFLATED ON VEHICLE, AT THIS TIME TIRES HAD 195000 MILES. *SLC
Unintended Transmission Downshift and Rear Wheel Lock-up
Timing Belt Failure
Underbody shields detachment
B-Pillar Trim Detachment
Unintended Transmission Downshift and Rear Wheel Lock-up
Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.
Read our methodology — how this data is sourced, computed, and verified.