FORD E-150 · model year

2005 FORD E-150

24 NHTSA complaints, 3 crash reports, and 4 active recalls for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2005FORDE-150 carries 24 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 3 crashes, 0 fires, 5 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2005 E-150 is engine with 4 filings, followed by air bags (2) and fuel system, gasoline (2). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability. This model year has 4 active recall campaigns, which means the manufacturer is obligated to remedy the covered defect at no charge for the life of the vehicle, the full NHTSA campaign numbers are listed below.

NHTSA currently has 177 investigation files overlapping the 2005 E-150, and 8 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page, a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

24
Complaints
3
Crashes
0
Fires
5
Injuries
0
Deaths

Total Complaints

24 filings

Crashes Reported

3 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ENGINE4
AIR BAGS2
FUEL SYSTEM, GASOLINE2
SERVICE BRAKES, HYDRAULIC2
ELECTRICAL SYSTEM2
FUEL/PROPULSION SYSTEM2
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP1
POWER TRAIN:AUTOMATIC TRANSMISSION1
AIR BAGS:FRONTAL1
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS1
EQUIPMENT1
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS1
POWER TRAIN1
STEERING1

Recalls (4)

09V10200027/03/2009

EQUIPMENT ADAPTIVE/MOBILITY

VAN CONVERSIONS IS RECALLING 74 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM

09V10000027/03/2009

EQUIPMENT ADAPTIVE/MOBILITY

VAN CONVERSIONS IS RECALLING 52 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LI

06E05600013/06/2006

FUEL SYSTEM, GASOLINE

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE

11E04700008/11/2011

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

FORD IS RECALLING CERTAIN REPLACEMENT FUEL TANKS THAT COULD BE INSTALLED INTO MODEL YEAR 2004 THROUGH 2008 E-150, E-250, AND E-350 VANS AND WAGONS. THE AFFECTED FUEL TANKS HAVE AN EXTRA OBDII SENSOR HOLE ON THE TOP OF THE TANK THAT MAY NOT BE PROPERLY SEALED AND MAY LEAK FUEL.

Recent Complaints

20230827ENGINE

After driving lightning, it loses power and a wrench appears, I already changed the gasoline pump, gasoline pump module, injection rail regulator, and it remains the same

20230827ELECTRICAL SYSTEM

After driving lightning, it loses power and a wrench appears, I already changed the gasoline pump, gasoline pump module, injection rail regulator, and it remains the same

20230827FUEL/PROPULSION SYSTEM

After driving lightning, it loses power and a wrench appears, I already changed the gasoline pump, gasoline pump module, injection rail regulator, and it remains the same

20180323SERVICE BRAKES

2005 FORD E-150. CONSUMER WRITES IN REGARDS TO VEHICLE BRAKE PEDAL PROBLEMS. *SMD THE CONSUMER STATED THE BRAKE PEDAL WENT TO THE FLOOR NEARLY CAUSING AN ACCIDENT. THE CONSUMER WAS ADVISED TO CHECK THE BRAKE FLUID LEVELS. THE VEHICLE WAS REPAIRED.*JS

20161221ENGINE

I WAS CRUSHING AT 55 MPH AND I HEARD A LOUD POP THAT WAS FOLLOWED BY A CONTINUOUS POPPING OBVIOUSLY FROM LOST COMPRESSION. I TOOK TO A LOCAL FORD DEALER AND THEY STATED THAT THIS IS A COMMON PROBLEM FOR THIS TYPE OF MOTOR TO "BLOW SPARK PLUG". THIS HAPPENED WITHOUT WARNING AND IS NOW A HARDSHIP FOR ME

Mileage: 134,000

20161219STEERING

THE CAR STEERING BOX SEEMS TO WANDER ALL OVER THE ROAD AND CAUSE ME TO GO INTO THE DITCH. COULD HAVE BEEN WORST.

Mileage: 94,000

20150814ENGINE

TL* THE CONTACT OWNS A 2005 FORD E-150. WHILE DRIVING AT APPROXIMATELY 20 MPH, THE VEHICLE STALLED AND LOST ALL STEERING AND BRAKING ABILITY. THE ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT MENTIONED THAT THE HAND BRAKE WAS ENGAGED IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS NOT ABLE TO START WHILE THE GEAR WAS IN PARK UNTIL IT WAS SHIFTED INTO NEUTRAL. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE IT WAS DIAGNOSED THAT THE THROTTLE BODY AND THE TRANSMISSION RANGE SENSOR HAD TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 122,010.

Mileage: 122,010

20150814POWER TRAIN

TL* THE CONTACT OWNS A 2005 FORD E-150. WHILE DRIVING AT APPROXIMATELY 20 MPH, THE VEHICLE STALLED AND LOST ALL STEERING AND BRAKING ABILITY. THE ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT MENTIONED THAT THE HAND BRAKE WAS ENGAGED IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS NOT ABLE TO START WHILE THE GEAR WAS IN PARK UNTIL IT WAS SHIFTED INTO NEUTRAL. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE IT WAS DIAGNOSED THAT THE THROTTLE BODY AND THE TRANSMISSION RANGE SENSOR HAD TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 122,010.

Mileage: 122,010

20150727AIR BAGS

I WAS PARKED AT A GAS STATION. I WAS ABOUT TO REVERSE AND MY AIRBAG EXPLODED FOR NO REASON. I FILLED A POLICE REPORT WITH WITNESSES. I CONTACTED MY LOCAL FORD DEALERSHIP ABOUT THE INCIDENT AND WAS INFORMED I WOULD HAVE TO PAY FOR THE DAMAGES. THEY STATED THEY HAVE SENT LETTERS TO AN UNDISCLOSED ADDRESS. I STATED I NEVER RECEIVED A LETTER AND I HAVE LIVED AT MULTIPLE LOCATIONS. I ALSO STATED THAT I HAVE HAD MY TRUCK AT THE SAME DEALERSHIP THREE TIMES(ONE TIME FOR A WRECK) SINCE THE RECALL AND HAVE NEVER BEEN INFORMED OF A RECALL. AT SOME POINT SHOULDN'T FORD HAVE INFORMED ME WHEN I WAS IN THEIR PRESENCE? FORD IS NOW GIVING ME THE RUN AROUND. WHAT CAN I DO AT THIS POINT TO FIGHT THIS DECISION FROM FORD? IT IS A RECALL AND SHOULD BE FIXED. MY TRUCK IS MY LIFE. HELP I NEVER RECEIVED A LETTER FROM MY KNOWLEDGE AND HAVE LIVE IN NUMEROUS PLACES. I STATED MY TRUCK HAS BEEN IN THE SHOP THREE TIMES (ONE TIME FOR A WRECK) AND NO WORDS WERE SPOKEN OF A RECA

Mileage: 250,000

20130322ENGINE

DRIVING AT 35MPH, VEHICLE STARTED MAKING A BACKFIRING SOUND AND LOSING POWER. PULLED VEHICLE INTO A PARKING LOT AND HAD TOWED TO FORD DEALER. FORD SERVICE ADVISER SAID #3 SPARK PLUG BLEW OUT OF ENGINE. HE HAD SERVICE TECHNICIAN PULL OTHER PLUGS AND CHECKED GAP ON PLUGS TO FIND ALL PLUGS WERE ORIGINAL FACTORY INSTALLED. *TR

Mileage: 157,000

20130322ELECTRICAL SYSTEM

DRIVING AT 35MPH, VEHICLE STARTED MAKING A BACKFIRING SOUND AND LOSING POWER. PULLED VEHICLE INTO A PARKING LOT AND HAD TOWED TO FORD DEALER. FORD SERVICE ADVISER SAID #3 SPARK PLUG BLEW OUT OF ENGINE. HE HAD SERVICE TECHNICIAN PULL OTHER PLUGS AND CHECKED GAP ON PLUGS TO FIND ALL PLUGS WERE ORIGINAL FACTORY INSTALLED. *TR

Mileage: 157,000

20130322FUEL/PROPULSION SYSTEM

DRIVING AT 35MPH, VEHICLE STARTED MAKING A BACKFIRING SOUND AND LOSING POWER. PULLED VEHICLE INTO A PARKING LOT AND HAD TOWED TO FORD DEALER. FORD SERVICE ADVISER SAID #3 SPARK PLUG BLEW OUT OF ENGINE. HE HAD SERVICE TECHNICIAN PULL OTHER PLUGS AND CHECKED GAP ON PLUGS TO FIND ALL PLUGS WERE ORIGINAL FACTORY INSTALLED. *TR

Mileage: 157,000

20120118FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

TL* THE CONTACT OWNS A 2005 FORD E-150. THE CONTACT STATED THAT HE WAS ADVISED THAT THERE WAS A FUEL LINE LEAK IN THE HIGH PRESSURE HOSE WHILE ATTEMPTING TO HAVE A STATE INSPECTION COMPLETED. THE VEHICLE WAS REPAIRED ON SITE FOR THE HIGH PRESSURE HOSE. THE MANUFACTURER HAD NOT YET BEEN CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 33,000. UPDATED 02/14/12*LJ UPDATED 02/24/12

Mileage: 33,000

20120118FUEL SYSTEM, GASOLINE

TL* THE CONTACT OWNS A 2005 FORD E-150. THE CONTACT STATED THAT HE WAS ADVISED THAT THERE WAS A FUEL LINE LEAK IN THE HIGH PRESSURE HOSE WHILE ATTEMPTING TO HAVE A STATE INSPECTION COMPLETED. THE VEHICLE WAS REPAIRED ON SITE FOR THE HIGH PRESSURE HOSE. THE MANUFACTURER HAD NOT YET BEEN CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 33,000. UPDATED 02/14/12*LJ UPDATED 02/24/12

Mileage: 33,000

20100206EQUIPMENT

I OWN A 2005 FORD F-150. ON ONE OCCASION, THE DRIVER'S SIDE WINDOW UNEXPECTEDLY DROPPED INTO THE DOOR WHEN THE VEHICLE WAS IN MOTION. ON ANOTHER OCCASION, THE PASSENGER SIDE WINDOW UNEXPECTEDLY DROPPED INTO THE DOOR WHILE THE VEHICLE WAS IN MOTION. BOTH OF THESE EVENTS COULD HAVE HAD SERIOUS RAMIFICATIONS. BOTH TIMES THE VEHICLE HAD TO BE TAKEN TO THE FORD DEALERSHIP FOR REPAIRS OF THE MOTOR ASSEMBLIES. THESE EVENTS WERE BROUGHT TO THE ATTENTION OF THE FORD CUSTOMER SERVICE DIVISION AND BOTH TIMES MY CONCERNS WERE NOT ADDRESSED TO MY SATISFACTION. BASED ON RESEARCH THAT I HAVE CONDUCTED VIA THE INTERNET, THIS APPEARS TO BE A VERY SERIOUS PROBLEM WITH MANY 2005 FORD F150 OWNERS AND IT IS NOT BEING ADDRESSED BY FORD. *CN

Mileage: 53,258

20100104VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

I HAVE A 2005 FORD F-150 I HAVE HAD PROBLEMS WITH THREE OF THE WINDOWS NOW FALLING DOWN INTO THE DOOR BECAUSE THE CLIP ON THE WINDOW REGULATORS KEEP BREAKING. THIS IS A REAL SAFETY HAZARD AS ONE TIME I EVEN HAD THE GRANDKIDS IN THE BACKSEAT AND DID NOT EVEN KNOW WHAT WAS HAPPENING AND COULD THEN NOT ROLL UP THE WINDOW FOR THEIR SAFETY. FORD CHARGES $450 FOR THIS PART EACH TIME AND HAS ADMITTED REPEATED PROBLEMS WITH THIS HOWEVER HAS NOT RECALLED THIS ITEM TO DATE. THIS HAS HAPPENED TO ME WITH THREE DIFFERENT WINDOWS WITHIN A 6 MONTH PERIOD. THERE IS NO WARNING YOU JUST GO TO ROLL YOUR WINDOW DOWN AND IT FALLS INSIDE OF THE DOOR. IT IS LUCKY THE WINDOW DID NOT BREAK OR ANY OTHER THING HAPPENED WITH THE GRANDKIDS.

Mileage: 60,000

20091216SERVICE BRAKES, HYDRAULIC

TL* THE CONTACT OWNS A 2005 FORD E-150. DURING BRAKE APPLICATION AT 65 MPH, THE BRAKE PEDAL WENT COMPLETELY TO THE FLOOR WITHOUT WARNING. HE HAD TO REPEATEDLY APPLY PRESSURE TO RELEASE THE PEDAL. THE VEHICLE HAS NOT BEEN INSPECTED TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 40,000.

Mileage: 40,000

20080618CrashAIR BAGS:FRONTAL

I WAS DRIVING DOWN A HILL AND MY BRAKES FAILED TOTALLY. I RAN HEAD ON INTO A TREE WHICH CAUSED ME TO BLACKOUT. ONCE RESCUED FROM TRUCK I WAS TOLD THE AIR BAG NEVER DEPLOYED. SO I FEEL THERE ARE TWO FAILURES HERE THE BRAKES AND THE AIR BAG. *TR

Mileage: 52,500

20080618CrashSERVICE BRAKES, HYDRAULIC

I WAS DRIVING DOWN A HILL AND MY BRAKES FAILED TOTALLY. I RAN HEAD ON INTO A TREE WHICH CAUSED ME TO BLACKOUT. ONCE RESCUED FROM TRUCK I WAS TOLD THE AIR BAG NEVER DEPLOYED. SO I FEEL THERE ARE TWO FAILURES HERE THE BRAKES AND THE AIR BAG. *TR

Mileage: 52,500

20070824POWER TRAIN:AUTOMATIC TRANSMISSION

TL*THE CONTACT OWNS A 2005 FORD E150. WHILE THE VEHICLE WAS PARKED, THE CONTACT PLACED THE GEAR IN REVERSE BUT THE VEHICLE FAILED TO MOVE. THE VEHICLE THEN BEGAN MAKING A LOUD NOISE AND WAS TOWED TO THE DEALER. THE DEALER DIAGNOSED THE VEHICLE AS NEEDING A NEW TRANSMISSION. THE VEHICLE WAS PURCHASED IN JULY OF 2005. THE CURRENT AND FAILURE MILEAGES WERE 28,000.

Mileage: 28,000

Compare 2005FORDE-150 to Similar Vehicles

NHTSA Investigations 8 Open

View all investigations

Frequently Asked Questions

How many complaints does the 2005 FORD E-150 have?
The 2005 FORD E-150 has 24 NHTSA complaints, 3 crashes, 0 fires, 5 injuries, and 0 deaths reported.
Are there any recalls for the 2005 FORD E-150?
Yes, the 2005 FORD E-150 has 4 recall(s). The most common affected component is EQUIPMENT ADAPTIVE/MOBILITY. Recalls are issued by NHTSA and manufacturers must provide a free remedy.
What are the most common problems with the 2005 FORD E-150?
The most-complained component for the 2005 FORD E-150 is ENGINE with 4 complaints. Other frequently reported areas include AIR BAGS and FUEL SYSTEM, GASOLINE.
Is the 2005 FORD E-150 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.