CHEVROLET W3500 · model year

2005 CHEVROLET W3500

5 NHTSA complaints for this specific cohort.

NHTSA overall rating

Not crash-tested

New Car Assessment Program

The 2005CHEVROLETW3500 carries 5 consumer safety complaints in NHTSA's Office of Defects Investigation database for this specific model-year cohort. Within that volume, owners reported 0 crashes, 0 fires, 0 injuries, and 0 fatalities. No NCAP 5-star crash-test rating is available for this model year in the federal database.

Component-level analysis is where model-year complaints become actionable: the top complaint category for the 2005 W3500 is engine and engine cooling with 1 filings, followed by engine and engine cooling:cooling system:fan (1) and engine and engine cooling:cooling system:hoses/lines/piping/fittings (1). Concentration in one or two component groups is the classic signature of a systemic defect; a flat distribution usually reflects normal aging, warranty complaints, or isolated build-plant variability.

NHTSA currently has 57 investigation files overlapping the 2005 W3500, and 2 remain open. Owners comparing this cohort against neighboring years should pair the counters above with the complaint-by-year trend on the parent model page — a spike in a single year often tracks to a platform refresh, a new transmission supplier, or an updated ECU calibration. Use the related-complaint feed below to read raw owner narratives before deciding whether any pattern here affects your specific use case.

5
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths

Total Complaints

5 filings

Crashes Reported

0 reports

Source

NHTSA ODI

Federal complaints database

Complaints vs. fleet median (215)

At or below the fleet median complaint volume.

Complaints by Component

ComponentCount
ENGINE AND ENGINE COOLING1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS1
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:FLOOR SHIFT1
ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:CONTROL MODULE1

Recent Complaints

20050926ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

PURCHASED 2005 EQUINOX ON 12/14/04 FROM CRANE CHEVROLET IN CLIFTON, NJ. HAD A FUNNY SMELL FROM UNDER THE HOOD. SMELL GOT WORSE. INFORMED BY AN AUTO-GARAGE THAT I NEEDED A FLUSH-SHOULDN'T NEED A FLUSH UNTIL ABOUT 30,000 MILES. HAD APPROX. 14,000 MILES. TOOK IT BACK TO DEALER. THROUGH INTERNET RESEARCH FOUND OUT THERE WAS A RECALL ON THE COOLING SYSTEM AMONG OTHER THINGS. GM NOR THE DEALERSHIP HAS NOT TO DATE CONTACTED ME FOR THIS RECALL OR ANY OTHER RECALL ON THIS VEHICLE. ON (5/27/05) TRUCK TO SERVICE AT THE DEALERSHIP INFORMED SERVICE OF RECALL NOTICE I FOUND ON THE INTERNET. TECHNICIAN AT THE DEALERSHIP CHECKED HIS COMPUTER AND SAID, "OH YEAH, THERE IS A RECALL ON THE COOLING SYSTEM". THEY REPLACED COOLING SYSTEM HAD TO LEAVE TRUCK FOR A HOSE TO BE ORDERED. GOT THE TRUCK BACK-SMELL NOT AS STRONG, BUT STILL THERE. TOLD (BY DEALERSHIP-SERVICE AREA), IT WAS A RESIDUE PRIOR TO COOLING SYSTEM REPLACEMENT. SHORT TIME ELAPSED SMELL GETTING STRONGER AND NOISE (GROWLING NOISE) FR

Mileage: 14,100

20050926ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS

PURCHASED 2005 EQUINOX ON 12/14/04 FROM CRANE CHEVROLET IN CLIFTON, NJ. HAD A FUNNY SMELL FROM UNDER THE HOOD. SMELL GOT WORSE. INFORMED BY AN AUTO-GARAGE THAT I NEEDED A FLUSH-SHOULDN'T NEED A FLUSH UNTIL ABOUT 30,000 MILES. HAD APPROX. 14,000 MILES. TOOK IT BACK TO DEALER. THROUGH INTERNET RESEARCH FOUND OUT THERE WAS A RECALL ON THE COOLING SYSTEM AMONG OTHER THINGS. GM NOR THE DEALERSHIP HAS NOT TO DATE CONTACTED ME FOR THIS RECALL OR ANY OTHER RECALL ON THIS VEHICLE. ON (5/27/05) TRUCK TO SERVICE AT THE DEALERSHIP INFORMED SERVICE OF RECALL NOTICE I FOUND ON THE INTERNET. TECHNICIAN AT THE DEALERSHIP CHECKED HIS COMPUTER AND SAID, "OH YEAH, THERE IS A RECALL ON THE COOLING SYSTEM". THEY REPLACED COOLING SYSTEM HAD TO LEAVE TRUCK FOR A HOSE TO BE ORDERED. GOT THE TRUCK BACK-SMELL NOT AS STRONG, BUT STILL THERE. TOLD (BY DEALERSHIP-SERVICE AREA), IT WAS A RESIDUE PRIOR TO COOLING SYSTEM REPLACEMENT. SHORT TIME ELAPSED SMELL GETTING STRONGER AND NOISE (GROWLING NOISE) FR

Mileage: 14,100

20050926POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:FLOOR SHIFT

PURCHASED 2005 EQUINOX ON 12/14/04 FROM CRANE CHEVROLET IN CLIFTON, NJ. HAD A FUNNY SMELL FROM UNDER THE HOOD. SMELL GOT WORSE. INFORMED BY AN AUTO-GARAGE THAT I NEEDED A FLUSH-SHOULDN'T NEED A FLUSH UNTIL ABOUT 30,000 MILES. HAD APPROX. 14,000 MILES. TOOK IT BACK TO DEALER. THROUGH INTERNET RESEARCH FOUND OUT THERE WAS A RECALL ON THE COOLING SYSTEM AMONG OTHER THINGS. GM NOR THE DEALERSHIP HAS NOT TO DATE CONTACTED ME FOR THIS RECALL OR ANY OTHER RECALL ON THIS VEHICLE. ON (5/27/05) TRUCK TO SERVICE AT THE DEALERSHIP INFORMED SERVICE OF RECALL NOTICE I FOUND ON THE INTERNET. TECHNICIAN AT THE DEALERSHIP CHECKED HIS COMPUTER AND SAID, "OH YEAH, THERE IS A RECALL ON THE COOLING SYSTEM". THEY REPLACED COOLING SYSTEM HAD TO LEAVE TRUCK FOR A HOSE TO BE ORDERED. GOT THE TRUCK BACK-SMELL NOT AS STRONG, BUT STILL THERE. TOLD (BY DEALERSHIP-SERVICE AREA), IT WAS A RESIDUE PRIOR TO COOLING SYSTEM REPLACEMENT. SHORT TIME ELAPSED SMELL GETTING STRONGER AND NOISE (GROWLING NOISE) FR

Mileage: 14,100

20050926ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:CONTROL MODULE

PURCHASED 2005 EQUINOX ON 12/14/04 FROM CRANE CHEVROLET IN CLIFTON, NJ. HAD A FUNNY SMELL FROM UNDER THE HOOD. SMELL GOT WORSE. INFORMED BY AN AUTO-GARAGE THAT I NEEDED A FLUSH-SHOULDN'T NEED A FLUSH UNTIL ABOUT 30,000 MILES. HAD APPROX. 14,000 MILES. TOOK IT BACK TO DEALER. THROUGH INTERNET RESEARCH FOUND OUT THERE WAS A RECALL ON THE COOLING SYSTEM AMONG OTHER THINGS. GM NOR THE DEALERSHIP HAS NOT TO DATE CONTACTED ME FOR THIS RECALL OR ANY OTHER RECALL ON THIS VEHICLE. ON (5/27/05) TRUCK TO SERVICE AT THE DEALERSHIP INFORMED SERVICE OF RECALL NOTICE I FOUND ON THE INTERNET. TECHNICIAN AT THE DEALERSHIP CHECKED HIS COMPUTER AND SAID, "OH YEAH, THERE IS A RECALL ON THE COOLING SYSTEM". THEY REPLACED COOLING SYSTEM HAD TO LEAVE TRUCK FOR A HOSE TO BE ORDERED. GOT THE TRUCK BACK-SMELL NOT AS STRONG, BUT STILL THERE. TOLD (BY DEALERSHIP-SERVICE AREA), IT WAS A RESIDUE PRIOR TO COOLING SYSTEM REPLACEMENT. SHORT TIME ELAPSED SMELL GETTING STRONGER AND NOISE (GROWLING NOISE) FR

Mileage: 14,100

20050210ENGINE AND ENGINE COOLING

VEHICLE WAS TRAVELING AT 40 MPH WHEN ALL OF A SUDDEN IT STALLED UNEXPECTEDLY. MANUFACTURER WAS CONTACTED BY OWNER.*AK *TC

Compare 2005CHEVROLETW3500 to Similar Vehicles

NHTSA Investigations 2 Open

View all investigations

Frequently Asked Questions

How many complaints does the 2005 CHEVROLET W3500 have?
The 2005 CHEVROLET W3500 has 5 NHTSA complaints, 0 crashes, 0 fires, 0 injuries, and 0 deaths reported.
What are the most common problems with the 2005 CHEVROLET W3500?
The most-complained component for the 2005 CHEVROLET W3500 is ENGINE AND ENGINE COOLING with 1 complaints. Other frequently reported areas include ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN and ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS.
Is the 2005 CHEVROLET W3500 safe to buy?
Review the complaint history, crash and fire reports, safety ratings, and recall status on this page to make an informed decision. No NHTSA crash test rating is available for this model year. Compare with other model years using the links above.
Where does this data come from?
All complaint, recall, and safety rating data is sourced from the National Highway Traffic Safety Administration (NHTSA). Complaints are filed by vehicle owners through NHTSA's Office of Defects Investigation.

Vehicle Safety Guides

Data as of 2025. Sources: NHTSA Office of Defects Investigation (ODI) complaints database, NHTSA recall campaign API, NHTSA NCAP crash-test ratings, and NHTSA FARS for fatality cross-reference.